Hello everyone! We have been diving into Ignition and completing the courses on Inductive University. The features and capabilities of Ignition are really impressive, especially the user-friendly interface and tools available. Considering this, we are contemplating deploying Panel PCs to clients with Ignition installed to gauge their interest in using it as their SCADA platform. What do you think about utilizing Ignition as a HMI for a local facility? Do you consider it excessive for a localized application? Additionally, do you have any recommendations for trusted models or brands of Panel PCs? I am not very familiar with them, so I would appreciate any insights on what the top choices are in the industry.
I have not yet utilized Ignition. Currently, I have 15 Advantech PanelPCs deployed in the field, running a custom Python-based quasi-SCADA program. The oldest models in use are the PPC-6020, followed by the PPC6120, with the newest being the PPC6121. While the older models can function with any 24V power supply, the newer ones may encounter issues with certain power supplies. It is advisable to order the recommended power supply from Advantech at the time of purchase to avoid complications. Over the course of 5 years, there have been a total of 3 failures, with two instances occurring at the same location and production line, likely due to poor power quality. Addressing the issue by replacing the power supply has successfully prevented any further failures. The PanelPCs have proven to be durable, even when operating in enclosed spaces without adequate cooling. These devices are situated in non-climate-controlled environments along the Gulf Coast of Texas, where ambient temperatures can exceed 100°F. Despite the challenging conditions, the PanelPCs have demonstrated resilience and remained unaffected by the extreme heat within their enclosures.
Utilizing full-scale Ignition may not be necessary for a local HMI system. While I have not yet explored Edge, my understanding is that it caters to this specific need. Ignition offers recommendations for Panel PCs and IPCs that are well-suited for Edge applications. Initially, we utilized Ignition for data logging and SQL, using Excel to generate reports from the SQL server. When faced with the need to upgrade our PLC5 system from RSView 32, opting for the unlimited Vision Module proved to be a cost-effective solution compared to upgrading to FactoryTalk View SE. This decision has allowed our system to evolve gradually by adding modules as required. After implementing the Vision Module, we incorporated Raspberry Pi 4s to create production boards placed behind large televisions throughout the plant, reducing costs significantly. Additionally, a Dynics resistive touchscreen IPC running Ubuntu with the Vision Client Launcher monitors inventory in a challenging environment. Transitioning to Perspective has further streamlined operations by replacing paper documents with digital versions accessible on iPads, enhancing efficiency and reducing downtime. The decision to invest in Ignition was influenced by existing usage in the plant and the presence of practical applications across our operations. Despite reinvesting in server upgrades and applications, the overall savings on Rockwell purchases have far surpassed the initial investment. This demonstrates the value of building upon existing foundations and leveraging technology to drive continuous improvement and cost savings.
Valuable insights! It seems like we're taking a reverse approach to this. While Ignition may not be the most straightforward choice for local HMI, showcasing its effectiveness locally could lead to easier adoption for SCADA integration. By linking the Ignition server to established Gateways in the field, we can streamline the process. I have some experience with older Vision clients connecting to an Ignition Server, but I'm now exploring the more advanced Perspective version, which appears to be very impressive. Developing projects in Perspective will facilitate seamless SCADA integration on mobile devices. Since the application will be for outdoor facilities, we require durable screens capable of withstanding extreme temperature variations. I will explore the options for Advantech panels. Thank you!
I have recently switched to using Ignition Edge over traditional local HMI systems. In most cases, opting for an industrial PC, touchscreen, and Ignition Edge license is more cost-effective than purchasing a larger PanelView Plus, unless the HMI needs are minimal and only require a small screen (<6"). Additionally, acquiring the former hardware is typically quicker than the latter option. Ignition offers a superior design and user experience compared to other HMIs I have utilized. An added benefit is the potential to upsell a full SCADA server to the customer if they are satisfied with Ignition Edge, allowing for seamless integration. This is a feature that would be challenging to achieve with FTView ME and SE.
ASF mentioned that they have started utilizing Ignition Edge instead of traditional local HMI systems. They find that unless the HMI requirements are minimal and only need a small screen size of less than 6 inches, it is more cost-effective to purchase an industrial PC, touchscreen, and Ignition Edge license. This option proves to be more economical compared to buying a larger PanelView Plus. Additionally, obtaining the former hardware is quicker than acquiring the latter. ASF also highlights the ease of design and usability of Ignition compared to other HMI software. They note that Ignition provides an opportunity to upsell to customers by offering a full SCADA server for the site, seamlessly integrating with the Edge instance. This capability is not easily achieved with FTView ME and SE. In conclusion, Ignition's design features are impressive, while PanelViews are criticized for their limitations in communication protocols. What HMI do you prefer using? Do you operate them in diverse environments, including climate-controlled plants?
I believe Ignition is indeed a robust solution for SCADA and HMI applications. It doesn't necessarily have to be excessive for a localized application as you can customize it to suit your specific needs. The flexibility that Ignition offers allows you to simplify or scale it depending on your requirements. As for Panel PCs, brands like Advantech, Siemens, and Beckhoff have a solid reputation in the industry. Some factors to consider while choosing a panel PC would be durability, processing power, screen size and granular control options to complement the Ignition software. Remember to take into account the exact needs of the facility before making a choice.
Hi there, I agree that Ignition has some exceptional features and would make a great HMI for a local facility. It's flexible, highly customizable, and its scalability can accommodate both small and large facilities. In terms of being excessive; not at all, remember it's more about tailoring the platform to your specific needs rather than using all features. For Panel PCs, Advantech and Siemens have some reliable models that integrate well with Ignition. Overall, my advice is to ensure you select hardware based on your specific operations and that the vendor offers appropriate after-sales support.
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Answer: 1. Is Ignition a suitable platform for implementing SCADA at a local facility? - Answer: Yes, Ignition is a robust platform with user-friendly interfaces and tools, making it a suitable choice for SCADA applications at local facilities.
Answer: - Answer: Yes, Panel PCs can be a convenient and integrated solution for running Ignition as a SCADA platform, offering a compact and all-in-one solution for control and monitoring.
Answer: - Answer: While specific recommendations may vary based on individual needs and preferences, some top choices in the industry for Panel PCs include models from brands like Advantech, Beckhoff, and Siemens. Conducting thorough research and considering factors like performance, durability, and compatibility with Ignition are essential when selecting a Panel PC.
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