In the past, we would assess MTBF and in certain instances MTTF. The failure rate, which can be tracked and monitored through the mean, is similar to MTBF. It is important to have a clear definition of machine availability and machine train availability. Utilizing the design catalogue profile in SAP (failure-object-resolution) allows for the identification and analysis of failure modes.
Probin, I would appreciate it if you could provide real-life examples showcasing your expertise in designing catalogue profiles to effectively capture failure modes and accurately calculate MTBF or failure rate.
Certainly. By designing a comprehensive catalogue profile, you can effectively document failures for each mode and equipment. From there, you can analyze trends in equipment failure rates by class and calculate the Mean Time Between Failures (MTBF) easily. I suggest giving it a try. In the meantime, I will work on creating an Excel spreadsheet that I can share with you. I am currently occupied, but I will make an effort to find some time. Thank you.
Hello Mr. Probin, could you please provide some practical examples of failure analysis using SAP? How can one determine the PM frequency cycle of a specific equipment in SAP? Additionally, please share your personal email address if possible. Thank you and regards.
- 20-09-2024
- Quentin Foster
I recently located this page after a prolonged search. Although I haven't had the opportunity to work on an Excel sheet yet, I am committed to providing you with accurate information to the best of my ability. For practical examples, in a catalogue profile, you can specify the object, failure mode, probable cause, and resolution. From what I understand, MTBF data is accessible in SAP, allowing you to obtain MTBF information directly if the input is accurate. You may need to verify whether this feature is enabled in your environment. For PM Frequency details, you can refer to the Maintenance item/Maintenance Plan in SAP to view the frequencies and different time horizons set for specific equipment. It is possible to utilize IP41/42/17/18 for this purpose.
When collecting data, it is crucial to consider how you plan to utilize it. Will you simply store it on servers to produce reports, or will you integrate it with a Reliability Centered Maintenance (RCM) and Root Cause Analysis (RCA) approach for ongoing enhancements? If you opt for the latter, it's essential to select systems that can support continuous improvement throughout the lifespan of your assets. Many companies struggle to maintain an RCM strategy as assets evolve and the strategy becomes outdated, often due to the complexity and resource-intensive nature of updating it. Imagine if your maintenance strategy was based on SAP data? By integrating an RCM system with SAP, you can identify failure causes in catalog profiles, link these causes to maintenance tasks, and analyze notifications for corrective work to ensure the strategy remains effective or requires adjustments. This streamlined process promotes continuous reliability enhancements and transforms data into actionable insights for informed decision-making. Remember, SAP is merely a database! If you're interested in a live demonstration of this solution with SAP, please reach out to me.
I completely agree with your perspective on this matter. Let's collaborate to exchange ideas and valuable insights. I have been preoccupied with various commitments and will remain busy for the next few weeks. However, I am eager to share my expertise and thoughts with you. If you are interested in seeing a live demonstration, please do not hesitate to reach out. Thank you.
- 21-09-2024
- Vanessa Carter
I am eager to experience a live demo that illustrates the connections between RCA, RCM, and SAP. While SAP is commonly known for its use as a database and PM scheduling, I am curious to learn more about its features for ensuring equipment reliability. Thank you and best regards.
Are you a thermographer who utilizes the SAP Plant Maintenance information system? Paulos, could you kindly provide the online demo link for us to access?
Hello Probin and Thermographer, I noticed that both of you are based in Qatar. I will be visiting Qatar in the next 4 weeks with our Clients. Are you an established company in the region? I can showcase our services in two ways: either in person at your facility or through a Webex demo, which can be done online. Please message me privately for more details. Thank you.
- 21-09-2024
- Wesley Jenkins
Hello Josh, we have videos demonstrating the full solution that I can locate and share with you. Alternatively, would you prefer an online live demonstration to ask any questions? Feel free to send me a private message, and I will provide you with more information.
- 21-09-2024
- Rebecca Murphy
I prefer to watch live demos online.
- 21-09-2024
- Jasmine Howard
We utilize the SAP system for our PM system. Probin, could you please provide guidance on how to directly access MTBF information if it has already been configured? Thank you. Best regards.
Hello Mr. Paulius, I would appreciate it if you could provide a video demonstration before the online demo. Thank you!
Are you having trouble accessing the standard report? To view it, you may need to navigate through the System menu. Currently, we are utilizing a different Maintenance system (Oracle) but I will provide you with the necessary pathway. Please allow me some time to do so. Additionally, I will compile the information into an Excel spreadsheet for your future reference. Feel free to continue exploring the site.
I am eagerly anticipating the video that will provide a thorough understanding of the connection between SAP and Reliability. Thank you.
Hello everyone, I am currently in the process of having my content uploaded to a website. The link will be available soon for you to access. Please note that a web company is handling the uploading process, so I appreciate your patience as it is currently out of my control.
- 21-09-2024
- Gregory Hughes
To access Mean Time Between Repairs (MTBR) data in SAP, navigate through the following path: Logistics > Plant maintenance > Information system > Report selection > Information systems. Here, you can find both MTTR and MTBR for Equipment and Functional locations using transaction codes MCJB and MCJC.
Hello Probin, I have already taken that route before. However, it seems that I may not have full access to the report. Can you please advise on the necessary inputs to configure in SAP in order to generate a report on MTTR/MTBR? You mentioned transferring the same data to an Excel sheet. Could you please share that Excel file with me at my email address mr.thermographer@rediff.com? This forum has been incredibly beneficial to me. I have gained valuable insights that have proven to be extremely helpful in the early stages of setting up my reliability program. Thank you to everyone who has contributed.
- 21-09-2024
- Penelope James
Apologies for the delay in sharing the webinar link. You can access the webinar at http://www.sapcenter.com/_vti_bin/shtml.exe/webinars/awb_0708.htm. Thank you for your patience.
To maximize the potential of your technical data analysis, utilizing the SAP and Meridium Asset Performance Management solution is essential. This powerful combination offers unparalleled insights into asset performance, making it the optimal choice for optimizing your operations.
Hello Sapper, which other options have you assessed? Regards, Steve.
quote: Originally shared by Steve Turner: Hello Sapper, have you considered any other evaluations? Best regards, Steve. Sapper, we assessed PMO2000, but ultimately chose Meridium for its features and strong partnership with SAP AG. Since integrating Meridium, we have found it to be highly effective in automating our task list generation. Although we encountered a few minor technical issues during the initial setup, Meridium has proven to be a valuable tool for our organization. The accuracy of data input into SAP is crucial for Meridium to generate useful task lists for maintenance and business operations. As with any data collection process, the technician's role is key, so our emphasis has been on educating them on the required data and its importance.
Which data are you transferring from Meridium to SAP for optimizing tasks? Are you generating work orders or notifications for PM tasks? While I have not recently worked with SAP, I was heavily involved in the implementation of SAP in a refinery setting.
Hello Probin, I recall our discussion regarding uploading an Excel sheet for calculating MTBF and MTTF. Could you please provide a link to access that document? Thank you.
Hello everyone, I hope you are all enjoying your vacation. Probin, I am still waiting for your response. Also, could you please provide information on ISO14224? Thank you and best regards.
Hello, it has been a while since I last visited this site, but I wanted to share a tool with you for calculating MTBF. There are multiple methods to determine this figure depending on the desired outcome. How do you plan to enhance reliability? Are you looking to establish benchmarks? Is the main goal to prioritize tasks at the component level? While MTBF is just one aspect of measuring reliability, it can be effectively used in conjunction with other indicators. I have attached the file for your convenience.
Hello Probin, thank you for sharing this useful information. However, it seems that the file may be in a read-only format or corrupted on the server. Could you kindly resend it to my personal email at khatri.jignesh@yahoo.co.in? Additionally, I would appreciate it if you could provide some information on ISO 14224. Thank you very much. Enjoy!
This standard is particularly beneficial during the project phase. More detailed explanations will be provided later on.