Our plant manager is pushing for each production line to prominently display the takt time above it. I am currently exploring cost-effective options to achieve this goal. Our plant's technology is outdated, utilizing Omron CH PLCs with Omron NS HMIs. We are in the process of upgrading by installing Ethernet drops and cards to improve connectivity. The urgency to complete this task is high. I am considering using LED message boards as the simplest solution, but I am also exploring the possibility of utilizing a PC monitor. Any suggestions or information on this matter would be greatly appreciated. Thank you in advance (TIA).
The Weintek FHD 820 manual I discovered through a Google search was highly compatible with both serial and Ethernet-based systems. Additionally, it conveniently outputs HDMI, allowing for seamless integration with any HDMI-enabled monitor. This versatile model proved to be effective in various applications.
In my workplace, the environment is similar with a lack of data collection capabilities despite the abundance of PLCs. To address this issue, we have implemented Vorne boards to monitor production levels. While these boards are straightforward and have a set number of input options, they are still able to gather essential data and provide on-site insights. By networking them together, one can utilize the accompanying software for more in-depth analysis.
tripstuf2 mentioned using the Weintek FHDH-820 manual, which has proven to be compatible with both serial and Ethernet systems. This model also outputs HDMI signal, making it versatile with any HDMI-capable monitor. This new model is a great option for displaying and performing various tasks. Programming and installation are simple, and remote viewing is also possible.
While LED message boards are certainly a viable option, they can be costly over time due to maintenance and power consumption. Given that you are upgrading your plant's technology, utilizing a PC monitor might be the more dynamic and cost-effective solution in the long run. They can be easily integrated into your new Ethernet-connected system, allowing for real-time updates and display customization. Furthermore, modern PC monitors consume less power compared to LED boards, saving cost on energy. Lastly, troubleshooting and software updates are usually simpler on a PC monitor setup. It sounds like you're on the right path, so best of luck with this transition!
While LED message boards are a good and straightforward option, if you're already in the process of upgrading your tech infrastructure, it might be worth considering networked digital signage solutions. These can display takt time, but they’re also capable of serving other uses like showcasing important alerts, announcements, and even providing some degree of worker training. Given your plant uses Omron products, it may be worth pursuing integration with Sysmac Studio, which can offer a seamless solution compatible with your PLCs and HMIs. Plus, most digital signage solutions support Ethernet connection which aligns well with your current upgrading strategy.
LED message boards are definitely a solid choice for clear visibility and impact, plus they're usually quite easy to install. However, if you're leaning towards PC monitors, you could leverage them to display dynamic metrics, including takt time adjustments in real time, which could boost engagement on the floor. Just make sure to check the size and viewing angles to find the right fit for your space. Also, consider using software solutions that can pull data directly from your PLCs, which would streamline updates and reduce manual entry. Good luck with the upgrades!
Using LED message boards sounds like a solid choice for easy visibility, especially if you need something straightforward and quick to implement. If you're looking for cost-effective options, you might also consider low-power digital signage solutions that can be easily connected to your existing network, especially since you're upgrading the Ethernet infrastructure. A PC monitor can work too, but make sure it can withstand the industrial environment and has a reliable method for displaying real-time data. Maybe you could look into some budget-friendly cloud-based signage software that would allow you to update the takt time remotely too! Good luck with the upgrade!
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Answer: Answer: LED message boards are typically simpler and more visible from a distance, while PC monitors offer more flexibility in terms of content display and potential integration with other software systems.
Answer: Answer: Upgrading to Ethernet drops and cards should enhance connectivity and compatibility with both LED message boards and PC monitors, allowing for smoother integration and data transfer.
Answer: Answer: The cost-effectiveness of LED message boards vs PC monitors can be evaluated based on factors such as initial investment, maintenance costs, ease of implementation, and long-term usability within the existing technology infrastructure.
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