Differences in impeller balancing processes for open vs. closed impellers and overhung vs. split case pumps

Question:

Hello, I am currently interning at a centrifugal pump repair facility and I am delving into the topic of balancing various types of impellers. Specifically, I am curious if the balancing process differs between open and closed impellers when they have the same length to diameter ratio. Additionally, I am wondering about the differences in balancing techniques between an overhung pump and a split case pump. Although I have gathered a good amount of information on impeller balancing, I have not been able to determine if the type of pump or impeller plays a significant role in the process. I am eager to learn more about this subject and any insights shared would be highly valued. Thank you in advance for any assistance provided.

Top Replies

When comparing open and closed impellers with the same length to diameter ratio, is the balancing process different? This is assuming the impellers are similar in size and weight.

Question: Would the balancing process be different between an open and closed impeller if they have the same length to diameter ratio? The balancing process remains the same, but the location of weight corrections may vary. In the case of shop balancing, once the heaviest spot is identified, the machinist will grind on the sides of the impeller surface at that spot for a specific amount of time. This process will be repeated until the desired balance levels are achieved, ensuring the phase does not shift. It is important to keep track of the amount of material being removed during grinding and to refer to the drawing notes to avoid affecting the flow pattern. It is recommended to consult the pump manufacturer for assistance in case of any doubts. Thank you, Jim P.

Hi there, your interest in learning more is absolutely commendable! From my experience, I can share that the basic procedure of impeller balancing, whether it's open or closed, won't vary significantly - you have to ensure that the weight distribution around the axis of rotation is equal. However, the complexity might vary due to factors like the shape and mass distribution characteristics of different impellers. As for different pump types, an overhung pump generally uses single stage impellers, making them easier to balance compared to a split-case pump which often utilizes double suction impellers. As a rule of thumb, always ensure impellers are precision-balanced to minimize vibration and prolong the service life of bearings and seals in your pumps. Delving into the specific manual of your pumping equipment could provide more nuanced directives for that model. Keep exploring, we all learn from questioning!

Hi there! Great to see your enthusiasm in learning more about impeller balancing. To answer your question, yes, the type of impeller and pump does affect the balancing process. For instance, open impellers require more precise balancing since they are typically more prone to wear and aerodynamic instability. Closed impellers, on the other hand, require less precise balancing due to their inherent design stability. When it comes to pump types, overhung pumps have their impellers mounted at the end of the shaft, this design requires careful balancing to prevent excess load on the bearings. Split case pumps, however, have their impellers located between bearings, making their balancing needs little less critical. Of course, these are generalized observations and individual pump designs can vary, but I hope this gives you a decent starting point!

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Frequently Asked Questions (FAQ)

FAQ: 1. Is the balancing process different for open and closed impellers with the same length to diameter ratio?

Answer: Answer: Yes, the balancing process can differ between open and closed impellers even when they have the same length to diameter ratio. The design and structure of the impeller can influence the balancing techniques required.

FAQ: 2. What are the differences in balancing techniques between overhung pumps and split case pumps?

Answer: Answer: Balancing techniques may vary for overhung pumps and split case pumps due to their different designs and configurations. Factors such as the location of the impeller within the pump and the support structures can impact the balancing process.

FAQ: 3. Does the type of pump or impeller play a significant role in the impeller balancing process?

Answer: Answer: Yes, the type of pump and impeller can indeed play a significant role in the impeller balancing process. Variations in design, material, and operating conditions can influence the balancing techniques needed for optimal performance and reliability.

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