Ensuring Ethernet/IP and Modbus TCP Compatibility for Automation Device Communication

Question:

**Inquiry:** We are collaborating with a company located outside the US that supplies us with an automation device. My primary concern is whether this device can effectively communicate using Ethernet/IP or Modbus TCP protocols. In broader terms, what is the most effective method for transferring data from their PC to our PLC? Although their team of software engineers is available for support, my limited understanding of PC systems makes it challenging for me to determine if their setup will integrate smoothly with ours. Should I recommend that they utilize Kepware's KEPServerEX for communication, or simply ask them to ensure compatibility with Modbus or Ethernet/IP? I appreciate any insights you may have!

Top Replies

Which software are you considering for extracting data from the PLC? Start by inquiring with your supplier about the Ethernet communication protocols that their device is compatible with. Then, verify whether your data acquisition software can integrate with any of those protocols. If you discover that there isn’t a common protocol between the two devices, you may need to explore third-party interfaces from reputable providers such as Red Lion or Anybus. This will ensure seamless connectivity and efficient data transfer.

When transmitting data over a Wide Area Network (WAN), it's essential to select the right protocol, and OPC UA is the ideal choice. This protocol provides robust encryption and enhanced security through the use of trusted certificates. In instances where the Programmable Logic Controller (PLC) lacks a built-in OPC UA server, it is advisable to install a dedicated OPC UA server on a nearby PC to ensure secure and efficient data transmission.

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Typically, I draft my User Requirements Specification (URS) to be very clear and concise. For instance, the system must connect with the Control System using Ethernet I/P. (If you prefer a different protocol, such as Profinet, feel free to substitute accordingly.) I recommend refining your specifications to ensure they are precise. Allow the vendors to present their proposed solutions, and then conduct a thorough review of their submissions.

It sounds like you're on the right track by considering the protocols! Both Ethernet/IP and Modbus TCP are widely used and generally reliable for such integrations. If you’re looking for ease of use and flexibility, recommending KEPServerEX can be a smart move, especially since it can bridge multiple protocols and streamline communications between their PC and your PLC. It might also be worth discussing the specifics of their device and its capabilities to ensure there aren’t any roadblocks. Ultimately, getting clear communication on protocol compatibility from their team upfront will help avoid headaches down the line!

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Frequently Asked Questions (FAQ)

FAQ: 1. What are Ethernet/IP and Modbus TCP, and how do they differ in automation communication?

Answer: - Ethernet/IP and Modbus TCP are protocols used for industrial networking and automation communication. Ethernet/IP is an industrial protocol that operates over Ethernet and is designed to handle real-time control and information exchange. Modbus TCP is a simpler protocol that uses a client-server (master-slave) architecture and is used widely for connecting industrial electronic devices. The choice between them depends on the specific requirements of the automation system and the devices involved.

FAQ: 2. How can I determine if an automation device supports Ethernet/IP or Modbus TCP?

Answer: - To determine if a device supports Ethernet/IP or Modbus TCP, you should check the device's technical specifications or user manual, which usually list supported communication protocols. You can also contact the device supplier for confirmation. Additionally, conducting tests with the device in a controlled environment can verify compatibility.

FAQ: 3. Is it necessary to use software like Kepware's KEPServerEX for communication between a PC and a PLC?

Answer: - While not always necessary, using software like Kepware's KEPServerEX can facilitate communication between PCs and PLCs by acting as a protocol converter and data aggregator. It can simplify the integration process, especially when different protocols are used on either side. However, if the

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