When introducing a new person to PLC programming using TIA Portal, it's best to avoid overwhelming them with Beckhoff. Opt for a simple solution that can be accessed from home on a browser, with zero risk to the process. A browser simulator is sufficient for teaching basic concepts like motor start/stop, time delay, comparison, latch reset, and more. The learning curve is minimal, taking only about 30 seconds with no downloads or installations required. This browser-based platform allows for flexibility, working on any PC without the need for logins.
Rather than resorting to limited online simulators, consider the benefits of using real industry-standard PLC software like TIA Portal. These online simulators often require a similar amount of time and effort to master, yet offer limited functionality compared to real PLC software. Why settle for less when you can learn and teach with the same software used in actual industrial settings? Whether it's Beckhoff or another platform, the principles of ladder logic remain constant.
With software like TwinCAT, students can explore various programming languages like ladder logic, structured text, and function blocks. This hands-on approach is invaluable and unlikely to be replicated by online simulators. Don't underestimate your students - equip them with comprehensive PLC software for a truly enriching learning experience. Best of all, these software solutions are readily available for free, making them accessible to anyone serious about mastering PLC programming.
Is it possible to utilize TIA Portal and PLCSim for simulation purposes, along with incorporating a Comfort panel for visualizations and simulating its functionalities? Or is there something I am overlooking?
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modiconguy commented, "As others have mentioned, the website was originally written in flash which is no longer supported by browsers. Therefore, I redirected plsimulator.net/.com back to plcs.net for better compatibility."
Can you provide a list of PLC brands that offer free programming options? I am a novice currently using Zelio Soft by Schneider, which offers a wide range of capabilities for learning purposes.
Automation Direct provides free programming software for all of their products, excluding the older DL series which utilizes Directsoft. if you want to try out Directsoft, there is a trial version available with a limit of 100 "steps". Their Productivity Suite for the P-Series PLCs features a built-in simulator, allowing you to test most functions without the need for hardware. Similarly, their Do-More software for BRX and H2 series includes a powerful built-in simulator for testing. The software was even used on a laptop to test a migrated PLC program from a DL250-1 to a DoMore H2, revealing incomplete and erroneous octal to decimal conversions. This capability to test without swapping PLC CPUs is a convenient feature when encountering issues. Explore more about their software offerings on their website: https://www.automationdirect.com/support/software-downloads.
JoeM61 inquired about a list of PLC brands offering free programming options while discussing the capabilities of Zelio Soft by Schneider. Allen-Bradley provides some free options as well, such as CCW for programming Micro800 series PLCs and RSLogix Micro Start Lite for MicroLogix 1100s and 1000s. Other brands offering free programming options include Automation Direct, Eaton, Horner, Siemens, Weintek, Mitsubishi, Red Lion, and SAIA. These free tools can be found online or on platforms like eBay for affordable prices. Explore programming options with simulators available for some brands, enhancing the learning experience for beginners.
A user named 504bloke suggested using TIA Portal and PLCSim to simulate with a Comfort panel for visuals, but it appears the necessary software is not installed. If it were, it would be beneficial, but sadly, I do not own the system.
In a discussion about teaching PLC programming to beginners, a user highlighted the importance of using industry-standard software like TIA Portal instead of online simulators. They argued that online simulators may be limited in functionality and can be just as time-consuming to learn as real PLC software. They emphasized the benefits of using software like TwinCAT for a comprehensive learning experience in ladder logic, structured text, and function block programming. The user also suggested that it's worth providing full-fledged PLC software for learning, especially since it's available for free. They further expressed concerns about the risks of experimenting with production machines and emphasized the importance of safety and professionalism in a learning environment.
Looking for an Online Ladder Logic Simulator to practice PLC programming? Check out PLC Simulator, an interactive tool for creating, learning, and sharing ladder logic diagrams. Elevate your PLC skills with this online resource! Try PLC Fiddle for testing, training, and code sharing - click here to access it today!
dahnuguy mentioned that it is possible for someone to quickly download 8 gigabytes of installation files, install TIA in a couple of hours, and start using it to create a start-stop motor control the following day. Alternatively, one can click the simulation link, write an example in 10 minutes, and continue with the discussion. It could be argued that if the goal is to demonstrate simple circuits through simulation, then adjustments may be needed. Perhaps the purpose of the discussion is to suggest that @Phil Melore should update the link to a page stating that the Flash-based PLCtalk simulator is no longer available, and recommend trying PLCfiddle or app.plcsimulator.online instead.
JoeM61 inquired about a list of PLC brands that offer free programming software while discussing their experience with Zelio Soft by Schneider. Schneider's M221 series and LS Electric's XG5000 PLC software are two options that stand out for their capabilities and cost-effectiveness. Despite finding Schneider's interface clunky, the software still provides adequate functionality. LS Electric's XG5000 software, on the other hand, is not only free but also continuously updated, making it a top choice for many. Additionally, Factorymation still carries some PLCs, although they may be discontinuing the line. Automation Direct is rumored to be picking up some of their stock. Check out the attached image featuring LS Electric's XG5000 software.
- 22-08-2024
- WhinnieThePooh
WhinnieThePooh mentioned that Schneiders M221 series offers free programming software, but the interface is not very user-friendly. Another lesser-known brand, LS Electric, provides the XG5000 PLC software for free, and it is regularly updated. This has become my top choice for free PLC programming software. While Factorymation still has some PLCs in stock, they may be discontinuing the line. Automation Direct now carries some of their products. LS PLCs and their software, XG5000, are budget-friendly options. Which model would you recommend for beginners looking to learn with features like analog inputs/outputs?
LS does not currently offer a PLC with onboard analog capabilities, as far as my knowledge extends. The XBC-DR14E is the model I am familiar with, which is a simple brick PLC featuring an option slot for adding a real-time clock, analog I/O, and high-speed counter functionality. For those looking for a cost-effective solution, consider pairing this PLC with an analog option card. Another budget-friendly alternative is the XBM-DR16S, which boasts 16 onboard IO and the ability to accommodate up to 7 IO modules. While Factorymation may not carry the XBM-DR16S, it can be found through various online suppliers. Additionally, Factorymation offers a comprehensive series of tutorials for those seeking guidance.
- 22-08-2024
- WhinnieThePooh
WhinnieThePooh mentioned that LS currently does not offer a PLC with onboard analog capabilities. The XBC-DR14E is a basic brick PLC with an option slot for real-time clock, analog I/O, and high-speed counter functionalities. For those looking for affordability, a recommended option is to consider this PLC with an analog option card. Another cost-effective choice is the XBM-DR16S, equipped with 16 onboard IO and the ability to accommodate up to 7 IO modules.
Although Factorymation does not carry the XBM-DR16S, it can be found online through other suppliers. Additionally, Factorymation offers a helpful series of tutorials. When deciding on the best PLC for training purposes on domestic water booster pump systems, it is essential to consider features like outputs for pumps, inputs for switches and indicator lights, as well as analog inputs for controlling various aspects like low suction shut down, call pressure, pump pressure settings, and high-pressure shut down.
Furthermore, the chosen PLC should have the capability to interact with VFDs for gradually ramping up pump speeds and remote communication options. While it may be tempting to opt for a cheaper PLC with no analog options and free programming software, investing in a more advanced simulator will provide a more comprehensive learning experience for building maintenance and plumbing applications. Thank you for sharing your insights and guidance on navigating the plethora of options available for PLC systems.
In my experience, I have only come across one LSIS PLC in the field. Automation Direct's Click and Click Plus PLCs are gaining popularity, especially due to their free software. Over the past 3 years, we have successfully implemented around 100 Click Plus PLCs within the water and wastewater industry. The cost of Click hardware is comparable to LSIS PLCs. It is also advisable for individuals in the United States to familiarize themselves with Allen-Bradley PLCs. While the only currently supported line compatible with RSLogix500 is the Micrologix 1400, there are still numerous SLC and Micrologix systems in operation that can be programmed using this software. Although there are common concepts among different PLC brands such as I/O processing, PLC scan cycles, and number systems, mastering the skills required for PLC programming involves learning extensive vendor-specific software and hardware details.
OkiePC mentioned encountering only one LSIS PLC in a real-world setting. Automation Direct's Click and Click Plus PLCs have gained popularity, especially in the water and wastewater industry. With the software being free, we have successfully installed around 100 Click Plus PLCs in the past 3 years. The cost of Click hardware is comparable to LSIS PLCs.
For those in the United States, it is advisable to also learn Allen-Bradley PLCs. Although the Micrologix 1400 is the only line still supporting RSLogix500, there are numerous SLC and Micrologix installations running that can still be programmed with this software. Despite similarities in PLC fundamentals like I/O processing, the PLC scan cycle, and number systems, mastering vendor-specific software and hardware details is crucial.
When it comes to building a simulator, Click Plus PLCs are a cost-effective option. For those looking to build an analog demo, it is recommended to source parts and materials affordably. Are there preferred methods or sources for acquiring parts inexpensively for analog demos?
JoeM61 mentioned that Click Plus plc's are an affordable option for creating a simulator. When it comes to building an analog demo, is there a preferred method, parts, or source that is cost-effective? Check out USA PLC Automation Supplies for a wide range of PLC cables, trainers, and industrial automation supplies. Visit www.plccable.com for all your automation needs.
OkiePC mentioned encountering only one LSIS PLC in real-world applications. The Automation Direct Click and Click Plus PLCs have gained popularity, especially in the water and wastewater industry. Over the past three years, approximately 100 Click Plus PLCs have been installed. The cost of Click hardware is comparable to LS PLCs. In the United States, it is essential to also learn Allen-Bradley systems. While RSLogix500 is mainly supported by the Micrologix 1400, there are numerous SLC and Micrologix installations that can still be programmed using this software.
Understanding common PLC concepts such as I/O processing, the PLC scan cycle, and number systems is crucial across different PLC brands. However, mastering vendor-specific software and hardware details is key to developing skills in PLC programming.
Regarding PLC programming materials with a plumbing focus, it would be beneficial to explore logics for pump down stations, storm pit pumping, domestic water booster pumps including VFD-controlled staged pump systems, and logic for maintaining water pressure. Learning from a plumbing trade perspective could help maintain interest and curiosity in the field.
I have observed various teaching methods for introducing electric basics to new technicians, which often use plumbing analogies (such as equating pressure to volts and flow to current). Surprisingly, I have not encountered this approach being utilized with PLCs. This forum showcases programs designed for monitoring tanks, regulating pumps, and managing other water industry processes. Additionally, there are demonstrations of pump lead/lag sequences, alternation techniques, and Modbus control for VFDs from different manufacturers. Each manufacturer's control systems may vary slightly.