For several years, we have conducted streamlined and modified RCM studies at our facilities, which have proven to be highly beneficial for our FDA validated GMP systems. While the streamlined RCM process has its limitations, such as time and resource constraints, we are now seeking to utilize software tools for Reliability Block Diagram analyses on our non-GMP and facilities support systems. Our goal is to conduct these studies on both existing and new systems during the concept design phase. We are eager to gather insights from users of such tools and their experiences, as well as reaching out to vendors for further information. Your assistance is greatly appreciated. Thank you, Dan Wise.
At ARMS Reliability Engineers, we utilize AvSim+ from the Isograph software suite for creating Reliability Block Diagrams (RBDs). AvSim+ is a robust availability and capacity modeling software that empowers users to enhance plant design, maintenance strategies, and spares management. By leveraging AvSim+, you can construct RBDs and input details regarding failure modes, maintenance expenses, and operational consequences. The advanced Monte Carlo simulation feature enables you to forecast plant capacity, maintenance costs, spares utilization, resource allocation, operational inefficiencies, safety hazards, and environmental risks. I oversaw the development of a comprehensive site RBD comprising around 5000 blocks using AvSim+, a project that spanned 60 days. The resulting roadmap offered insights into enhancing overall plant availability by pinpointing problematic areas causing downtime and capacity limitations. These issues were then targeted for further Reliability Centered Maintenance (RCM) or Root Cause Analysis (RCA) methodologies. Additionally, we have designed RBDs during the plant's initial stages to optimize operations and predict the project's business implications. For more details, visit www.reliability.com.au or www.isograph-software.com. Cheers - Gary
Hi Gary, I found the information you shared very intriguing. Can you provide details on the initial software costs and training expenses for a skilled Reliability engineer well-versed in simulation modeling, RBDs, and FTAs? It's impressive to model 5000 blocks in just 60 days, as mentioned on their website. If you have this information, we would appreciate it if you could share it with us. Thank you.
Thank you for the information about isograph software. I will be sure to request more details through their website. Can anyone share their experiences with other software tools like Raptor, Reliasoft, or Relex? There are many "R" applications out there. Thank you, Dan Wise.
Hi Vee, I appreciate your response. The Reliability Block Diagram (RBD) I mentioned took a total of 68 days to complete, with the assistance of another person for half of that time. The RBD focused on a high-level analysis and did not delve into specific failure modes. For information on software and training costs, please email your request to info@reliability.com.au. You will receive a prompt response with our training matrix for a Reliability Engineer. Thank you - Gary.
Explore the dissertations linked below for an in-depth analysis of various programs related to asset management: - Click here for a detailed overview: http://www.tbm.tudelft.nl/live/binaries/fce56ad5-04ff-4...A.%20van%20Luijk.pdf - For further information, visit: http://repository.tudelft.nl/consumption/idcplg?IdcServ...ased&dDocName=203423 I have found that the free version of Raptor is suitable for high-level studies, while the commercial version offers more detailed features. Additionally, SPARC (System for Production Availability and Resources Consumption) from Shell Global Solutions is another highly recommended program. For a comprehensive description, refer to the document at the following link: http://www.pragma.co.za/Documents/downloads/ASSET%20MAN...e2fed3792369488146a3
Hi Dan, I appreciate your forward-thinking approach towards system reliability. Although my experience pertains more towards utilizing software tools for RCM analysis in a manufacturing context, I found them immensely beneficial. Not only did these tools provide an efficient means to visualize system reliability, but they also facilitated in-depth collaborations with various stakeholders. On the limitation front, the significant hurdle was the steep learning curve initially, but vendors often provide detailed trainings and support. I would recommend narrowing down your selection of software based on the specific requirements of your non-GMP and facility support systems. It's also worth considering vendors who offer robust customer support and training modules. I hope this helps.
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Answer: - By utilizing software tools for RBD analyses, organizations can enhance the reliability of their systems by identifying potential failure points, optimizing maintenance strategies, and improving overall system performance. These tools provide a structured approach to analyzing system reliability and help in decision-making processes.
Answer: - Software tools can streamline the RCM process by facilitating data collection, analysis, and visualization of system reliability information. They enable organizations to identify critical components, assess failure modes, prioritize maintenance tasks, and establish proactive maintenance plans. Using these tools early in the design phase can lead to more reliable systems with reduced life cycle costs.
Answer: - When choosing software tools for RBD analyses, organizations should consider factors such as ease of use, compatibility with existing systems, scalability, technical support, training resources, and cost. It is important to select a tool that aligns with the specific needs and goals of the organization, ensuring effective implementation and utilization of the software for system reliability improvement.
Answer: - Organizations can benefit from sharing experiences and best practices with other users of
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