I need information on the inspection activities assigned to the maintenance team every month. This includes determining if it follows a condition-based monitoring strategy. My goal is to track man-hours spent on each type of work for reporting purposes.
If I am interpreting your query correctly, you are seeking guidance on how to classify inspections. Visual inspections are categorized under PM (preventive maintenance), while infrared and ultrasonic inspections fall under PdM (Predictive Maintenance). I hope this clarification assists you in understanding the categorization of inspections.
Absolutely! That is precisely what I was wondering. In essence, would it be accurate to say that inspections conducted without tools are considered "Preventive," while those conducted with tools are labeled as "Predictive"?
I question the classification provided. Human senses function similarly to IR cameras, vibration monitors, and ultra-sonic devices, although these tools are more precise than our natural abilities. In my opinion, preventive maintenance involves manual intervention in equipment, while predictive maintenance does not require it. J-
Are you looking to classify inspection activities based on maintenance objectives? This classification typically includes corrective, preventive, and predictive inspections. Corrective inspections are conducted post-failure, preventive inspections are carried out pre-failure, and predictive inspections occur after the onset of failure.
Josh inquired about the objective of categorizing inspection activities. Are you aiming to categorize them as corrective, preventive, and predictive just like in maintenance? Corrective inspections are performed post-failure, preventive inspections are done before failure occurs, and predictive inspections are carried out after the onset of failure. My goal aligns with this objective, as I intend to categorize the allocation of manpower based on work type. I am confused by your statement that "PdM is to check something after onset of failure" - could you clarify what that means?
In monthly maintenance inspections, the common activities could include routine checks, predictive maintenance tasks based on the condition-based monitoring strategy, and emergency repairs. Specifically, under condition-based monitoring, you'd expect tasks like vibration analysis of machinery, thermal imaging, ultrasonic leak detection, oil analysis, and more. These are designed to detect early signs of failure, allowing time for organized repair and thereby avoiding costly downtime. To efficiently track man-hours, it may be beneficial to employ computerized maintenance management systems (CMMS) as it would make reporting easier and more accurate. Also, remember man-hours might vary based on the complexity and urgency of tasks, so it's essential to factor that into your planning as well.
Sure, I'd be happy to share some insights. Regular inspection activities should typically encompass visual inspections, vibration analysis, and other non-destructive testing methods. This aligns well with a condition-based monitoring strategy, as you're monitoring equipment for any changes to catch potential issues early. As for tracking man-hours, I'd suggest implementing a robust work order system. Each task assigned to the maintenance team can be logged, along with the time spent on it. This will provide the necessary data for your reports. Also, remember that man-hours can vary greatly due to the complexity and condition of the equipment, so it's important to factor that in your evaluations.
✅ Work Order Management
✅ Asset Tracking
✅ Preventive Maintenance
✅ Inspection Report
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Answer: Answer: Common inspection activities include equipment checks, system testing, lubrication tasks, cleaning procedures, and general assessments of machinery health.
Answer: Answer: Condition-based monitoring involves monitoring equipment parameters to determine when maintenance is needed. It focuses on the actual condition of the equipment rather than predefined schedules.
Answer: Answer: To track man-hours, you can utilize maintenance management software, time tracking tools, or manual logs to record the time spent on each inspection activity by the maintenance team.
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