Seeking Feedback on Control Panel Design for Motor and Valve System Setup

Question:

Greetings PLCtalk community! It’s been a while since my last visit. I'm seeking your insights on an ongoing project. I’m in the process of creating a control panel for a specialized application that involves two motors and six pilot valves. Everything will be managed through a touch panel mounted on the door of the control panel, with an emergency stop button conveniently located just below it. Additionally, the pilot valves will be housed in a separate, smaller panel. I've included links for your reference: - Power Circuit: [Power Circuit Diagram](https://imgur.com/1Nve30J) - Control Circuit: [Control Circuit Diagram](https://imgur.com/a/N7eiKu0) In my design process (and trusting in my drafting skills), I have one question that has me puzzled: should I connect the PLC output relay to a safety relay, or should it be the other way around—with the 24VDC feeding the PLC Qx and then connecting to AZ1 terminals 13 and 14? I appreciate your feedback!

Top Replies

Your safety features seem outdated for a product manufactured in this century. I sincerely hope that the motor isn't engaging in any activities that could pose a risk to your well-being.

Geoff White expressed concerns about the safety of this modern equipment, stating, "Your safety features are quite questionable for something made in this century. I really hope that motor isn't posing any serious risks." If you're looking for suggestions, could you recommend something? The equipment in question is a small, enclosed cone crusher designed for processing rock or ore.

More Replies →

Streamline Your Asset Management
See How Oxmaint Works!!

✅   Work Order Management

✅   Asset Tracking

✅   Preventive Maintenance

✅   Inspection Report

We have received your information. We will share Schedule Demo details on your Mail Id.

You must be a registered user to add a comment. If you've already registered,
sign in. Otherwise, register and sign in.

Frequently Asked Questions (FAQ)

FAQ: 1. What is the main purpose of the control panel being discussed?

Answer: - The control panel is designed to manage a specialized application involving two motors and six pilot valves. Control is facilitated through a touch panel mounted on the panel door, with an emergency stop button for safety.

FAQ: 2. Where are the pilot valves housed in the system?

Answer: - The pilot valves are housed in a separate, smaller panel from the main control panel.

FAQ: 3. What is the role of the touch panel in the control system?

Answer: - The touch panel serves as the interface for operating the control system, allowing users to manage the motors and valves directly from the panel door.

FAQ: 4. What safety feature is included in the control panel design?

Answer: - An emergency stop button is located just below the touch panel to quickly halt operations in case of an emergency.

FAQ: 5. How should the PLC output relay be connected in the system?

Answer: - There is a query regarding whether the PLC output relay should be connected to a safety relay or vice versa. One approach is to connect the 24VDC to the PLC Qx and then to the safety relay terminals AZ1 13 and 14. Community feedback is sought on the best practice for this connection.

FAQ: 6. Are there any diagrams available for reference?

Answer: - Yes,

Ready to Simplify Maintenance?

Join hundreds of satisfied customers who have transformed their maintenance processes.
Sign up today and start optimizing your workflow.

Request Demo  →