Hello to all members of the forum! I recently acquired an older Lincoln welder, the Power Wave 455M with Ethernet DeviceNet option, and I am looking to set it up at our shop. While I have some experience with PLC/HMI programming, I have not worked with this type of equipment before. I am seeking guidance on the necessary hardware and software to get a basic Devicenet controller up and running. Any advice or suggestions would be greatly appreciated. Thank you in advance.
If you're looking to upgrade your welding system, consider integrating a Micro 800 series PLC or a Logix PLC. Both options support DeviceNet modules, although it's worth noting that DeviceNet is no longer supported. Explore Ethernet options for your welder to ensure long-term compatibility. In the past, I successfully implemented isolated analog outputs to control welding systems without networking capabilities. This could still be a viable solution for your needs.
Hello Gary, thank you for providing the details. The welder is equipped with an Ethernet option and is managed through Power Wave Manager. A Lincoln support representative mentioned that for control, I have the option to use either DeviceNet or the newer ArcLink XT Ethernet. Unfortunately, I am having trouble finding information on ArcLink XT or Arclink. I have found some fragmented details about the IP port, but I have been unable to find any additional information.
The ArcLink is an exclusive network protocol utilized by Lincoln for their devices. However, if you wish to connect it to a PLC, Ethernet would be a more suitable choice. I recommend reaching out to Lincoln to inquire about the possibility of connecting Modbus over Ethernet. Although it may require some time to learn, it is a better alternative. While they do support Device net, it is important to note that this technology is becoming obsolete, especially with Rockwell. While you may still be able to set it up, sourcing replacement parts may become increasingly difficult. To avoid potential headaches down the line, it would be wise to consider the long-term availability of parts. On a side note, I personally own a Lincoln TIG 225, which I use for repairs and personal projects. It is a fantastic machine.
Thank you Gary for helping clarify things. Would it be alright if I message you once I start programming the powerful tool?
Hi there! It's great to hear you've got a Power Wave 455M - they're solid machines. For the DeviceNet configuration, you're going to need a DeviceNet scanner card which acts as a controller for PLC. For software, you could go with RSNetworx, it's pretty user-friendly for setting up and monitoring your DeviceNet. You will likely need a 120 ohm terminating resistor on each end of the network as well. Also, wiring should be done carefully as it can be quite sensitive. I would definitely recommend taking a look at Lincoln Electric's own instructional resources– they provide some useful info about setup and operation. Happy welding!
Hi there! It's indeed a powerful machine you've acquired. With your background in PLC/HMI, I feel you are already halfway there. For the DeviceNet, you'll need a gateway to connect the welder to your PLC, like the Anybus Communicator, which is pretty commonly used in such applications. Regarding software, you could possibly use RSNetworx if you are using a Rockwell PLC. It helps manage network configuration and offers diagnostics. Remember to refer to Lincoln's technical guide for your Power Wave 455M to ensure correct setup and parameter adjustments. Also, it's crucial to follow safety procedures for material handling and connecting networks. Happy welding!
That sounds like a great project! For setting up your Lincoln Power Wave 455M with the DeviceNet, you'll need a DeviceNet interface card for your PLC, and I'd recommend looking into configuration software like Rockwell's RSNetWorx for DeviceNet to communicate effectively with your welder. Additionally, check out the manual for the Power Wave; it often contains valuable information on setting up and configuring DeviceNet communications. Also, since you already have some PLC/HMI experience, you might find it helpful to join online communities or forums specific to DeviceNet for troubleshooting tips and best practices. Good luck, and enjoy your welding journey!
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Answer: 1. What hardware components are required to set up a Devicenet controller for the Lincoln Power Wave 455M welder? - Answer: To set up a Devicenet controller for the Lincoln Power Wave 455M welder, you will need the necessary Devicenet communication module compatible with the welder, appropriate cabling, and possibly additional networking equipment.
Answer: - Answer: You may need specific software tools provided by Lincoln Electric or third-party vendors to program and configure the Devicenet controller for the Power Wave 455M welder. It's essential to ensure compatibility with the welder's firmware and communication protocols.
Answer: - Answer: Integrating the Devicenet option on the Lincoln Power Wave 455M with your existing PLC/HMI systems may require understanding the communication protocols and interfaces supported by both systems. It is recommended to consult with experts or refer to the equipment manuals for detailed integration guidance.
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