Sustainable machines control: Energy efficiency in Rockwell and Siemens platforms

Question:

Our customer is requesting a presentation on the sustainable use of machines, automation, and servodrives. They are interested in finding information on sustainability and energy efficiency. Our hardware primarily utilizes Rockwell and Siemens platforms. Where can we access reliable resources on sustainability and energy efficiency for these platforms?

Top Replies

In the context of sustainable systems management, sustainability refers to the ability to maintain control over a system as long as its components remain functional. There is no specific method of control that is more sustainable than another. It seems like some inexperienced management individuals are seeking validation without fully understanding the concept of sustainability.

Include some slides discussing motor starting curves and comparing direct online, star delta, and VFD methods. Highlight that Siemens kits can run drives with Profienergy capability, even if it hasn't been configured for them to verify.

For their assignment, they may consider incorporating synchronous reluctance motors, known for their superior efficiency compared to squirrel-cage induction motors, along with Allen-Bradley VFDs for optimal control.

In terms of sustainability in manufacturing systems, it is rare to find one that uses resources at a slower rate than they are replenished. Metals, unlike renewable resources such as wheat, are finite on our planet. Oil can be considered renewable over long periods, but only with minimal daily usage. While recycling automation components may not be common practice, exploring options like acquiring used or refurbished components from the grey market could be beneficial. One way to improve the eco-friendliness of a system is by implementing energy monitoring hardware. Siemens offers the Energy Suite option for TIA, simplifying programming and seamless integration with SCADA systems. Additionally, IO Devices can be put in an energy pause mode through Profinet and Profienergy commands, allowing for energy conservation when systems are idle. Utilizing energy-efficient components like servos, although rich in rare earth metals, can still be beneficial. Investing in high-quality, albeit more expensive, power supplies can lead to higher efficiency in the long run. By designing machines or processes that help customers reduce waste, a sustainability narrative can be strengthened. Consider including comparative slides on motor starting curves, such as direct online, star delta, and VFD, emphasizing the capabilities of Siemens equipment to run drives using Profienergy. This marketing strategy can subtly convey a message of proficiency and innovation.

When it comes to incorporating sustainability and safety measures in your business, one key factor to consider is the cost. Many managers prioritize sustainability and safety until they are faced with the price tag. It is important to start by determining your budget before making any decisions. Additionally, simply installing energy metering systems may not be enough to ensure sustainability. The real impact comes from utilizing the data collected and implementing action plans based on it. Unfortunately, many companies fail to take advantage of this valuable information.

You might want to start by checking out the official Rockwell and Siemens websites, as they often have dedicated sections for sustainability resources, including case studies and white papers. Additionally, platforms like the International Society of Automation (ISA) and the Energy Efficiency Initiative offer valuable insights on sustainable practices and energy-efficient technologies. Networking with industry forums and communities focused on automation can also unveil practical examples and discussions on integrating sustainability into your operations. Don’t forget to look into any relevant webinars or workshops offered by both companies, as they might feature updates on best practices in the field.

You might want to start by checking out the sustainability resources directly on Rockwell and Siemens' official websites, as they often publish white papers and case studies focused on energy efficiency and sustainable practices in automation. Additionally, platforms like the International Energy Agency (IEA) and the Green Electronics Council can provide broader insights into sustainability in manufacturing. Don't forget to look into industry-specific forums and online communities, where professionals share real-world experiences and best practices related to energy-efficient automation solutions!

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Frequently Asked Questions (FAQ)

FAQ: 1. Where can I find reliable resources on sustainability and energy efficiency for machines, automation, and servodrives using Rockwell and Siemens platforms?

Answer: - You can access resources on sustainability and energy efficiency for Rockwell and Siemens platforms by visiting the official websites of Rockwell Automation and Siemens. Additionally, you can explore online forums, webinars, and industry publications for relevant information.

FAQ: 2. How can I ensure the sustainable use of machines with automation and servodrives while focusing on energy efficiency?

Answer: - To ensure sustainable use of machines with automation and servodrives, consider implementing energy-efficient practices such as optimizing machine settings, utilizing regenerative drives, and monitoring energy consumption. Additionally, incorporating advanced control strategies and technologies can help improve overall energy efficiency.

FAQ: 3. Are there specific features or technologies within Rockwell and Siemens platforms that support sustainability and energy efficiency?

Answer: - Both Rockwell and Siemens platforms offer features and technologies designed to enhance sustainability and energy efficiency. Examples include energy monitoring and management tools, power-saving modes, and integration with energy-efficient components. It is recommended to explore the specific capabilities of each platform to leverage these resources effectively.

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