Transferring program from old Melsec FX1S-20MR PLC to new unit using USB to RS-422 adapter

Question:

I own a Melsec FX1S-20MR PLC with a programmed system that I want to transfer to a new FX1S-20MR unit. How can I achieve this using a USB to RS-422 adapter?

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If you do not have the necessary software for the units, it is recommended to contact the local distributor for assistance. The distributor can assess your current setup and provide a quote for the required materials. Do you have any of the previous PLC programs saved on disk? If not, when transferring the program to a PC, you may lose comments and descriptions. Keep in mind that the software has not been used for several years. Contact James for further assistance.

In order to proceed, you will need to have either GXDeveloper or GXWorks2 software. If the program has not been secured with a password, you should upload all components such as plc parameters, program (Ladder main), and Data areas (Device memory) to ensure any pre-fixed data is included. Uploading symbols is only possible if the programmer has downloaded the symbols file. If the program was developed in GXWorks2 or GXIEC, the PLC may contain symbolic information for reconstructing the FBD type display, although this is rare due to memory limitations. In cases where the program was created in FBD format without the symbolic file, it will appear as ladder logic with numerous jumps and returns, making it difficult to comprehend.

James Mcquade suggested reaching out to the local distributor to obtain the necessary software for the units. It is important to have the old PLC programs on disk to avoid losing comments and descriptions during the program upload process. Parky also emphasized the importance of using GXDeveloper or GXWorks2 for uploading plc parameters, programs, and data areas. However, if the software is not available, there may be alternative solutions to consider. Thank you for the valuable information provided.

If you have a computer with internet access and a PLC download cable, I can assist you in remotely downloading the necessary program into your new FX1S-20MR. Just let me know and I will help you through the process.

You'll need to use GX Developer or GX Works2 software to extract the program from your old FX1S-20MR and then upload it to the new one. Your USB to RS-422 adapter will allow this communication, you just need to make sure that the driver for the USB-RS422 adapter is correctly installed and your software is set to the correct COM port. Essentially, you read from the existing PLC and write to the new one. Remember to make a backup of the program before starting just in case something goes awry.

First of all, it's worth mentioning that transferring a program to a new Mitsubishi PLC unit specifically like the FX1S-20MR is not a difficult task and can be done using GX Works2 or GX Developer software. The USB to RS-422 adapter you're planning to use should work fine. You'll need to make sure that your PLC tool communicates correctly with the PLC unit, and you've set the correct COM port. Once the connection is established, you can simply upload your program from the old unit, and download it to the new one. Remember to back up your program before starting the process, just in case.

You'll need a programming software like GX Developer or GX Works to read the program from your old PLC and load it into your new one. With your USB to RS-422 adapter, connect one end to your computer where the software is operated and the other end to the PLC. Once connected, use the software to upload the program from your old PLC, save it, then download the program to your new PLC. Always make sure to double-check all programming parameters before finalizing the transfer to avoid any hiccups. If you're not already familiar with the software, there are tutorials online which can guide you through the process.

To transfer your program from one FX1S-20MR to another using a USB to RS-422 adapter, you’ll first need to make sure you have the right software, typically GX Developer or GX Works2, installed on your computer. Connect the USB adapter to your PC and then to the PLCs using standard configuration settings. You'll need to make sure the COM port settings are matched in the software for both units, and then you can use the "Upload" function to grab the program from the first PLC and "Download" it to the new one. Just remember to check the settings and parameters after the transfer to ensure consistency!

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Frequently Asked Questions (FAQ)

FAQ: 1. How can I transfer a program from an old Melsec FX1S-20MR PLC to a new unit using a USB to RS-422 adapter?

Answer: Answer: To transfer the program, you will need to use specialized software provided by Mitsubishi Electric for programming and communication with the PLC. Connect the USB to RS-422 adapter to your computer, install the necessary drivers, and use the software to establish communication with both the old and new PLC units for program transfer.

FAQ: 2. Is it necessary to use a USB to RS-422 adapter for transferring the program between the old and new Melsec FX1S-20MR PLC units?

Answer: Answer: Yes, you will need a USB to RS-422 adapter to establish communication between your computer and the PLC units. The RS-422 interface is commonly used for Mitsubishi PLCs, and the adapter helps bridge the gap between the USB port on your computer and the RS-422 port on the PLC.

FAQ: 3. What precautions should I take when transferring a program from an old PLC to a new unit to ensure a successful transfer?

Answer: Answer: Before transferring the program, make sure to back up the existing program on the old PLC to avoid any data loss. Check the compatibility of the software and firmware versions between the old and new units. Follow the manufacturer's guidelines for proper programming and transfer procedures to ensure a smooth transition.

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