Troubleshooting a GE 90-30 PLC That Wont Boot Up: Lost Connection Error and CPU Lights Issue

Question:

Struggling with a GE 90-30 system that won't boot up? While able to download the logic, encountering issues when trying to download hardware configuration, with a message indicating a lost connection with the device. The CPU shows EOK, LAN, and STAT lights blinking steadily simultaneously. Tried troubleshooting by resetting, changing CPU, backplane, and power supply, along with pressing the reset button without success. Firmware version also checked. Feeling completely puzzled and seeking any assistance possible.

Top Replies

Are you ensuring that the hardware configuration you are attempting to download matches the physical components in place? It appears that you have a CPU with an ethernet connection and the configuration is attempting to modify the IP address. Once you have downloaded the hardware configuration, you will need to adjust the Machine Edition communication settings to reflect the new IP address. Alternatively, you can opt for serial communications during the hardware configuration download and then switch to ethernet once the setup is complete. It is worth considering that the current hardware configuration may be programmed to load from flash memory after a power loss, potentially causing conflicts with your goals. Have you tried uploading the existing configuration to check for any issues?

The simultaneous blinking of EOK, LAN, and STAT lights could potentially indicate a problem with your LAN connection or module. It's possible that there's an IP conflict, an issue with your Ethernet cable, or perhaps a fault with the LAN port itself. I'd suggest checking your network setup, trying a different Ethernet cable, and if possible, attempting to connect via a different LAN port on your router/switch. It may also be beneficial to check your LAN module in GE 90-30 using the Proficy Machine Edition; it could very well be that the module itself requires replacement or additional configuration. Hope this helps!

It sounds like you've done a comprehensive job troubleshooting so far. Considering the EOK, LAN, and STAT lights are all blinking simultaneously, it alludes to a communication issue. Since you've already changed out your CPU, backplane, and power supply, the problem could lie in your network configuration. Given the error when downloading hardware config, it could be due to some inconsistencies between how the system's set up and the actual configuration on the PLC. This discrepancy might be in the COMMREQ settings. You might want to double-check your network settings and make sure they match the requirements for the PLC's hardware configuration.

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Frequently Asked Questions (FAQ)

FAQ: FAQs:

Answer: 1. Q: What could be causing the issue of a GE 90-30 PLC not booting up and showing a lost connection error? The issue could be related to a variety of factors such as faulty hardware components, incorrect firmware version, or communication problems.

FAQ: 2. What does it mean when the CPU lights on a GE 90-30 system show EOK, LAN, and STAT lights blinking simultaneously?

Answer: When these lights are blinking simultaneously, it typically indicates a specific error or issue with the system that needs to be addressed during troubleshooting.

FAQ: 3. What are some common troubleshooting steps to take when encountering a lost connection error and steady blinking lights on a GE 90-30 PLC?

Answer: Common troubleshooting steps include resetting the system, checking and replacing hardware components like the CPU, backplane, and power supply, verifying the firmware version, and ensuring proper communication connections.

FAQ: 4. If pressing the reset button and changing hardware components do not resolve the issue, what other options can be explored to troubleshoot a GE 90-30 PLC that won't boot up?

Answer: In such cases, it may be helpful to consult the GE 90-30 PLC manual for specific error code interpretations, seek assistance from technical support or experienced professionals, or consider further diagnostics to identify the root cause of the problem.

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