Troubleshooting Discrepancies in TIA Portal v16 Upload from PLC: Addressing Offline and Online Differences

Question:

As I advance in my learning process with TIA Portal v16, I am currently troubleshooting a machine that was recently installed at a client's facility. Upon their departure, they left a flash drive containing the PLC and HMI programs. After loading them onto my laptop and connecting to the CPU, I encountered discrepancies in the online and offline projects indicated by graphics in the project tree. Despite performing a thorough comparison, no differences were apparent. Even when attempting to display variances, the comparison remains stuck on network 1. After deciding to start a new project and uploading the PLC (with the HMI pending), warnings about disparities persisted. This issue persisted even after trying to upload individual blocks. Considering the possibility of timestamp discrepancies, I investigated but found no option to overlook them. Feeling perplexed, I am considering making programming changes but am worried about successfully completing the download. If anyone can offer insights or solutions to address the challenges depicted in the screenshot provided, I would greatly appreciate it.

Top Replies

Over the years, the comparison tool has undergone significant enhancements to provide more comprehensive details. In the latest version, V16, it is now capable of displaying differences in source code compiling and runtime performance. In cases where the source code is identical, the runtime variations become less significant.

From your description, it seems like you've tried a lot of good steps already. However, one area you might want to investigate further is the compatibility of your program versions. Sometimes, running projects on a different version than they were originally created in can cause issues. Also, try clearing your cache or resetting PLCSIM if you're using it. If the issue still remains, you may want to consider reaching out to Siemens tech support. They've been helpful in my experience and might be able to guide you through troubleshooting this specific issue. Lastly, while making programming changes can feel like a drastic measure, remember to always back up your existing programming before making any changes!

From your description, it sounds like you have run into quite a complex issue! One thing to consider is whether the PLC and HMI files on the flash drive contain the most updated versions of the project or if they might have been changed after being stored. Also, the discrepancies reported might be "false positives" due to minor changes or different settings on your laptop. Regarding the timestamp inconsistency, normally TIA Portal should automatically adjust it, unless there's a sync problem with your computer's clock. If no solutions are found, then as a last resort, you could go ahead with the programming changes, but don't forget to backup the original project before doing so for safer recovery. It might also be beneficial to reach out to the team that installed the machine for any additional support or clarifications.

It sounds like you're dealing with a tricky situation! One possibility for the discrepancies could be related to different versions of libraries or components used in the original project versus what you have on your laptop. Have you checked to see if all the necessary libraries are correctly imported and match what was in the original project? Also, try refreshing your project or restarting TIA Portalβ€”it might help clear any glitches causing the comparison to hang. If you're still stuck, you could consider reaching out to the original programmer for clarification on the project setup or any specific dependencies. Good luck, and I hope you get it sorted out soon!

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Frequently Asked Questions (FAQ)

FAQ: 1. FAQ: What could be causing the discrepancies between the online and offline projects in TIA Portal v16?

Answer: Answer: Discrepancies between online and offline projects in TIA Portal v16 could be caused by various factors, such as differences in program versions, missing or mismatched blocks, or timestamp inconsistencies.

FAQ: 2. FAQ: How can I address warnings about disparities when uploading a PLC project in TIA Portal v16?

Answer: Answer: To address warnings about disparities when uploading a PLC project in TIA Portal v16, you can try verifying and comparing individual blocks, checking for timestamp issues, ensuring all necessary components are included in the project, and considering starting a new project if the issues persist.

FAQ: 3. FAQ: What should I do if I encounter difficulties downloading the updated PLC program after making programming changes in TIA Portal v16?

Answer: Answer: If you encounter difficulties downloading the updated PLC program after making programming changes in TIA Portal v16, you can try resolving any warnings or discrepancies first, ensuring proper connectivity between your laptop and the CPU, and seeking assistance from knowledgeable resources or technical support if needed.

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