Troubleshooting Drop in 24VDC on XINJE PLC When Connecting Sensors

Question:

Greetings everyone, I am currently experiencing an issue with my XINJE PLC where connecting certain sensors (negative and positive) causes a drop in the PLC's 24VDC to 4-8VDC and the sensors' light dims. I have attempted to replace some sensors, but the problem persists. Any suggestions would be greatly appreciated. Thank you.

Top Replies

Are you using 2 wire or 3 wire inputs for your sensors? It's possible that the sensors are being incorrectly connected. Additionally, it's important to determine if your PLC inputs are sinking or sourcing.

If the sensor is a 2-wire sensor, connect the negative wire to the analog input terminal and the 24V positive wire to the sensor's positive terminal. Avoid connecting both positive and negative wires from the sensor to the 24V power terminal that supplies power to the PLC. If you're unfamiliar with wiring diagrams, feel free to sketch a simple schematic using a basic drawing tool and share it for assistance.

If the internal power supply of the PLC is suspected to be damaged, consider using an external power source to supply energy to the sensors. This troubleshooting step can help determine if the issue lies with the internal power supply of the programmable logic controller.

If you are experiencing issues with sensors in your PLC system, it may be due to using the wrong sensor type (PNP vs. NPN), incorrect wiring, or overloading the PLC power supply. Consider using an external power supply for better performance. Using PLC power for sensors and outputs can lead to problems, which is why many prefer external power sources. - James

Correctly identifying the sensor type - whether it's PNP or NPN - is crucial for effective troubleshooting. Utilizing color-coded wires can make this process easier. When testing the unit, focus on connecting the switch as the input and LED lamps or a buzzer as the output, while removing unnecessary input/output connections.

Hello! It sounds like there may be a short circuit or an overload condition causing your PLC to throttle itself to protect from damage. If there are signs of excess heat or damaged components, those could be indicators. Another possibility could be that your power supply is unable to provide the required current. Check the power supply voltage and current capacity to ensure it meets the PLC's requirements. Additionally, it might be worth looking into whether there's a problem with the wiring to and from the sensors or possibly even a faulty sensor.

It sounds like you've checked the sensors, which is a good start. However, the issue might be originating from the power supply. A drop to 4-8VDC could indicate an overloading or faulty power supply. I'd suggest investigating for any short-circuits or faulty components connected to the PLC that could be causing an overload. If everything on the PLC side seems fine, consider testing or replacing your power supply unit. Hope this helps!

Hi there! This issue might be caused by overloading the power supply. If the combined power draw of your sensors exceeds what your PLC's power supply can handle, the voltage could sag when you connect everything. I'd suggest checking the power rating on your components and if they exceed your supply's rating, you might need a more powerful supply or may need to distribute your components across multiple supplies. Also, insure you're connecting your sensors correctly as wiring errors can also cause such issues. Good luck troubleshooting!

Hey there! It sounds like you might be dealing with a power supply issue or a grounding problem. Sometimes, if the PLC's power supply isn't robust enough, adding sensors can cause voltage drops due to increased load. Have you checked the power supply specifications to ensure it can handle the total current draw? Also, make sure all connections are secure and that there’s no short circuit, especially in the wiring. Sometimes, grounding issues can cause similar symptoms, so a good check there might help too! Good luck!

It sounds like you might be facing a power supply issue or a grounding problem with your XINJE PLC setup. Have you checked the power distribution to ensure the PLC and sensors are getting adequate amperage? Sometimes, if multiple devices are drawing power simultaneously, it can lead to a voltage drop. Additionally, make sure the ground connections are secure and that there aren't any shorts in the wiring. It might also be worth using a multimeter to diagnose the voltage under load and see if there's a specific point where the drop occurs. Good luck, and I hope you find a solution soon!

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Frequently Asked Questions (FAQ)

FAQ: FAQs:

Answer: 1. Question: Why is there a drop in the XINJE PLC's 24VDC to 4-8VDC when connecting certain sensors? Answer: The drop in voltage could be due to a possible overload or short circuit caused by the sensors connected to the PLC.

FAQ: 2. Question: What could be causing the sensors' light to dim when connected to the XINJE PLC?

Answer: Answer: The dimming of the sensors' light could indicate a voltage drop issue, potentially caused by a mismatch in power requirements between the sensors and the PLC.

FAQ: 3. Question: I have already replaced some sensors, but the issue persists. What other troubleshooting steps can I take?

Answer: Answer: Apart from sensor replacement, you can try checking the wiring connections, ensuring proper grounding, and verifying the power supply's capacity to handle the sensors' requirements.

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