Hello everyone, I understand that this may be an older issue, but we are currently facing a problem with our d100 wrapper. It has stopped functioning properly. While the input lights are working and turning on when pressed, the output light is not coming on. Additionally, all of the diagnostic lights are not illuminated. According to the manual, the battery should not be removed while the machine is on and the prom is not backed up. However, during diagnosis, the battery was disconnected while the machine was powered on, which may have resulted in the deletion of the ram. Due to the diagnostic lights not functioning, we are considering the possibility that the entire board may be faulty. If this is the case, would replacing the board solve the issue, or would it also require reprogramming? We are also interested in knowing if there are any companies or individuals who can repair these controllers or even upgrade them to a newer version. Any assistance or advice on this matter would be greatly appreciated.
If the battery was removed while the unit was off, the program stored in RAM would have been lost. If the program was backed up to the accessory PROM, it can be retrieved and restored to RAM. Without the PROM or a backup, a paper copy of the program would be necessary for someone to reprogram it. Purchasing a new unit would still require programming, either by retrieving it from the PROM or inputting it manually. Most system integrators can assist in upgrading to a new system, but they would need a program for conversion. It is recommended to have a printed copy of the current logic for reference.
In order to program these units, you will need a DOS-based software that requires a dongle for operation. It's a situation where you have to start anew.
I appreciate your prompt response. Since there is a lack of knowledge about this particular Programmable Logic Controller (PLC) here, I am considering bringing in a professional to upgrade and program a new one. Is it possible and beneficial to hire expertise for this task?
It sounds like a challenging situation you're dealing with. From what you've described, it appears that replacing the board could potentially solve the problem, particularly since the diagnostic lights aren't working which could denote a broader issue. However, the reprogramming part might depend on the exact model and configuration of your d100 wrapper. As for upgrades or repairs, I've personally had success with Controller Solutions International. They have experienced technicians who can evaluate whether a repair or an upgrade is necessary. However, before you take that step, I'd suggest doing a detailed check and see if a simple power cycle (switch off the machine, let it rest for a minute, switch it back on) brings any change. If not, you might have to go ahead with repairs or replacing the board. Hope this helps you out.
It sounds like you're dealing with a tricky situation with your d100 wrapper. In my experience, if the diagnostic lights aren't working and the other symptoms you mentioned are present, a faulty board could indeed be the source of the issue. A new board could potentially solve the problem, but it's likely that reprogramming would be necessary, considering that you've disconnected the battery while the machine was on. Regarding repair or upgrade options, there are quite a few companies out there who specialize in this kind of work. Before committing, however, I recommend contacting the manufacturer directly for a reference or potentially warranted repair. They might also have recommended protocols for such issues to avoid any further damage.
Hey there! It sounds like you're in a tough spot with your d100 wrapper. Disconnecting the battery while it was powered on probably did mess with the RAM, but before you rush to replace the entire board, I'd recommend checking for any visible damage or loose connections, as those can sometimes be the culprit. If you do end up needing a new board, you'd likely have to reprogram it since the settings would be lost in RAM. As for repairs, I’ve seen some specialized companies online that focus on vintage equipment—maybe a quick search for maintenance services specific to your model will yield some helpful leads. Hope you get it sorted out soon!
It sounds like you’ve run into quite a tricky situation! Disconnecting the battery while powered on could definitely lead to some issues with the RAM, and it's possible that the board might be compromised as a result. If you decide to replace the board, you may need to reprogram it, especially if it doesn't come with the original firmware. As for repairs or upgrades, I've heard good things about companies like [insert name of a reputable service provider], who specialize in this type of work. It might also be worth checking local repair shops that deal with industrial controls, as they sometimes have the expertise to help with older systems like yours. Good luck!
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Answer: Answer: Possible reasons could include a faulty board, deletion of the RAM due to the battery being disconnected while the machine was powered on, or other internal issues.
Answer: Answer: Replacing the board may solve the issue, but reprogramming might be necessary depending on the specific circumstances and whether the programming was affected by the fault.
Answer: Answer: Yes, there are companies and individuals who offer repair services for these controllers and might also provide options for upgrading to newer versions.
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