Troubleshooting Mitsubishi FX3U PLC Program for Valve Control

Question:

Hello everyone, I have a question regarding PLC programming for valve control. The current program is set to control valve A (Y22), but I need to switch to controlling valve B (Y23). After updating the program to change the output from Y22 to Y23, I noticed that valve B is not being triggered. Strangely, the previous program was able to trigger valve A as intended. Furthermore, when attempting to manually force on valves A and B, only valve A responds and valve B does not. Could there be an issue with my program? Please refer to the programming screenshot below for the changes made. This project is using a Mitsubishi PLC FX3U.

Top Replies

User cruuzred_007 inquired about changing a PLC program to control a valve from A (Y22) to B (Y23). Despite updating the program to use Y23, valve B is not being triggered while valve A still works. Attempting to force on valves A and B reveals that valve B cannot be forced on. The issue may be related to a possible interlock from using Y23 in a previous part of the program. To resolve this, check the cross-reference to ensure Y23 is not being used elsewhere and consider using a different output for valve B. The programming changes made using a Mitsubishi PLC FX3U are shown in the image provided below.

Yes, it is important to ensure that Y23 is properly integrated into the program. It is necessary to update or eliminate any instances of Y23 that may be present elsewhere in the code. Additionally, outputs cannot be manually forced as the logic within the code will automatically manage their activation and deactivation.

Hey, from your post it seems like you've already considered the programming side of things. If both A and B aren't responding when you attempt the manual force, I would guess the issue might not be your program, but rather a physical issue with valve B (Y23). Perhaps it's a wiring issue, the valve might have a problem, or there could be an issue with the PLC output itself. I'd suggest troubleshooting these hardware elements before dwelling more into the software part. Remember, sometimes the simplest solution is the correct one. Good luck!

Hey there, if your program was working fine with valve A (Y22) before you switched to valve B (Y23), it's quite likely the issue isn't the program itself at this point. I'd suggest testing valve B independently. If it's not being triggered manually, there could be a hardware issue — perhaps valve B's connection to the PLC isn't quite right, or there's some issue with the valve itself. Though sometimes, if a hardwired output doesn't respond as expected, you might need to check for any potential safety interlocks that could be inhibiting the operation. Hope that helps give you a few things to look into!

It sounds like you might want to double-check the wiring and configuration for valve B, as it’s possible there could be a hardware issue preventing it from responding properly. Additionally, ensure that you’ve updated not just the output in the program, but also any relevant conditions or logic that may be specific to valve B. Sometimes, a simple oversight in addressing or initializing a new output can lead to these issues, so reviewing the entire logic flow might help you pinpoint the problem. If everything seems in order, you could also try swapping the outputs temporarily to see if the issue is with the valve or the PLC output itself.

It sounds like you've done a good job updating the output assignment, but there could be a couple of other factors at play here. First, make sure that valve B (Y23) is actually wired correctly and is functioning; sometimes physical issues like connections can be overlooked. Also, check if there are any conditions in your logic that could be preventing valve B from activating—like a limit switch or sensor status that isn't met when you try to trigger it. Reviewing those connections and any related inputs could help narrow down the issue. If all else fails, diving deeper into the PLC's diagnostic tools might shed more light!

It sounds like you've made the right changes in your program, but if valve B isn’t responding, it could be a couple of different issues. First, double-check the physical connections and wiring for valve B to ensure that everything is secure and correctly placed. Also, confirm that the output address for valve B (Y23) is configured properly in the PLC settings and that there’s power going to the valve itself. Sometimes, there can be a hardware issue, like a faulty relay or solenoid, that's preventing it from activating. If all that checks out, reviewing your programming logic for any missed conditions that might affect Y23 could help isolate the issue. Keep us updated!

It sounds like you've done the first step by changing the output in your program, but there could be a few factors at play here. First, double-check the wiring and connections to valve B to ensure everything is secure and functional, as sometimes a loose connection can cause issues. Additionally, verify the logic in your program to ensure there's no conflicting conditions preventing Y23 from triggering. If possible, use diagnostic tools in the PLC to see if Y23 is registering any signals at all. It might also help to review the specifications for valve B to make sure it operates under the same conditions as valve A. Good luck!

More Replies →

Streamline Your Asset Management
See How Oxmaint Works!!

✅   Work Order Management

✅   Asset Tracking

✅   Preventive Maintenance

✅   Inspection Report

We have received your information. We will share Schedule Demo details on your Mail Id.

To add a comment, please sign in or register if you haven't already..   

Frequently Asked Questions (FAQ)

FAQ: 1. Why is valve B not being triggered after updating the PLC program to control it instead of valve A?

Answer: - It is possible that there is an issue with the program logic or the way the output is configured for valve B (Y23). Double-check the program to ensure that the correct output address (Y23) is being activated for valve B.

FAQ: 2. What could be causing valve B not to respond when manually forced on, while valve A works fine?

Answer: - The issue could be related to the wiring, configuration, or programming of valve B (Y23). Verify the physical connection to valve B and ensure that the output address (Y23) is correctly assigned and configured in the PLC program.

FAQ: 3. How can I troubleshoot and identify any errors in my Mitsubishi FX3U PLC program for valve control?

Answer: - Start by carefully reviewing the program logic and comparing it with the requirements for controlling valve B (Y23). Check for any inconsistencies, missing conditions, or incorrect settings that may be preventing valve B from functioning correctly.

FAQ: 4. Are there specific considerations or differences to be aware of when switching from controlling valve A to valve B in a Mitsubishi FX3U PLC program?

Answer: - When changing the output from controlling valve A (Y22) to valve B (Y23), ensure that all relevant parameters, conditions, and settings are updated accordingly. Pay attention to any differences in the configuration or behavior of valve B compared

Ready to Simplify Maintenance?

Join hundreds of satisfied customers who have transformed their maintenance processes.
Sign up today and start optimizing your workflow.

Request Demo  â†’