Hello, good morning! I hope this message is not too off-topic, but I am dealing with a programmable controller issue. Specifically, I am experiencing problems with the 4-20ma output on my Omron ES100P temperature controller, which is used in a batch burn off oven. The controller has various profiles programmed in and an external output relay board for additional outputs. I am seeking advice or experiences from individuals who are familiar with this controller or the ES/TOOLS configuration software (DOS). I have been searching for the software without any luck so far. My goal is to access, record, or save the parameters being used. I have managed to find a used controller, but without retrieving information from the faulty unit, I am unable to utilize the spare controller effectively. Any assistance or guidance would be greatly appreciated. I apologize if this topic is not entirely suitable for this forum. Thank you for your understanding. Dale
I recently discovered a backup dating back to 2005 containing the ES Tools Windows version with a file size of approximately 3 megabytes. If interested, please message me your email address so I can send it to you. It's uncertain how much support you'll receive, as these controllers were known for being challenging to program. Feel free to reach out for assistance. #ES Tools #Windows #controller programming #support
Thank you for your message. I am currently on my way to meet you. I will need to create a cable, which should not be a difficult task. I have noticed that there are factory cables available on eBay as well. It is common for individuals, like myself, to provide our own support, especially for older products that have limited manufacturer support. Thank you once again for your assistance. - Dale
The manual for the software can be accessed at https://www.edata.omron.com.au/eData/TCs/H030AA1.pdf. Currently in progress with the cable setup. Keep checking for updates.
Do you have the ES Tool available for purchase?
gtsuport mentioned that this dates back a long time! I came across a 2005 backup containing the ES Tools version for Windows. The file size is around 3 MB. Send me your email address via private message so I can share it with you. I'm unsure about the level of support you may receive. These controllers were not the easiest to program. gtsu support.
Hi Dale, I've worked with the Omron ES series controllers before, and you've got a bit of a challenge on your hands. First off, the ES/TOOLS software is indeed hard to come by these days due to it being DOS-based and quite old. However, you might want to try reaching out directly to Omron—they've been helpful in the past with such legacy issues. As for retrieving the parameters, typically, they can be read directly from the controller if it’s still operational. If you have the manual, look up the procedure for accessing parameters in operator mode. Once there, you could manually record the current settings to input into the replacement controller. If your current controller is inaccessible, the fallback would be to try and reverse engineer the parameters based on the batch oven's operation, which might be a bit labor-intensive but still doable. Good luck and do update us on your progress!
Hi Dale, I had a similar issue a while back with my ES100P controller. Although I work with a slightly different machine, I found the Omron Technical Support team really helpful. They might be able to assist you in either finding the DOS version of the ES/TOOLS software or provide a relevant alternate solution. As for retrieving the parameters from the faulty unit, usually a hard reset helps in such scenarios, but it's best to have a professional guide you through to avoid losing critical data. Hope this was somewhat helpful, and best of luck with your problem!
Hi Dale, sorry to hear about your issues with the Omron ES100P. I've dealt with this controller before and as much as I know, to read or save the parameters on a PC, you would need the ES manager software. However, that software can be hard to find and may not run on newer computers without a DOS emulator. If your unit is malfunctional, it might be more efficient to manually go through and record each parameter value on your current controller (if accessible), then manually enter these into the replacement ES100P. It's tedious work, but with such older technology, sometimes it's the most reliable solution.
Hi Dale, good morning! Your issue with the 4-20mA output on the Omron ES100P sounds challenging, especially with the batch process involved. I don’t have direct experience with that specific controller, but have you checked if there are any user groups or forums dedicated to Omron products? Sometimes, those niche communities can be incredibly helpful for tracking down software like ES/TOOLS or finding tips from someone who has faced a similar problem. Also, consider reaching out directly to Omron's support; they might have archived resources or could provide the software you need. Good luck with your troubleshooting!
Hi Dale! No need to apologize—it sounds like you're really navigating a tricky situation with the Omron controller. Have you tried reaching out to Omron support directly? They might have legacy support options or could point you to someone who can help with the ES/TOOLS software. Also, check online forums or groups dedicated to automation and control systems; a lot of experienced users share software tools there. Sometimes, even posting your specific need there can lead to someone willing to share their copy. Good luck, and I hope you get your setup sorted soon!
✅ Work Order Management
✅ Asset Tracking
✅ Preventive Maintenance
✅ Inspection Report
We have received your information. We will share Schedule Demo details on your Mail Id.
Answer: Answer: Dale is experiencing problems with the 4-20ma output on his Omron ES100P temperature controller, which is used in a batch burn off oven.
Answer: Answer: Dale mentions using an external output relay board for additional outputs with the programmable controller.
Answer: Answer: Dale is looking for the ES/TOOLS configuration software (DOS) to access, record, or save the parameters being used on the controller.
Answer: Answer: Dale is unable to utilize the spare controller effectively without retrieving information from the faulty unit first.
Join hundreds of satisfied customers who have transformed their maintenance processes.
Sign up today and start optimizing your workflow.