Troubleshooting Powerflex 525-EENET Drive Reset Issues

Question:

I have some inquiries about this drive that we frequently utilize in our mill. Specifically, we have noticed that two of them do not automatically reset and resume operation after being powered down and turned back on. Instead, they need to be manually reset as if they have encountered a fault. Can anyone shed light on why this may be happening? Additionally, our efforts to add a reset option in the operators panel for the drives have been unsuccessful. Any insights or assistance offered would be greatly appreciated. Thank you.

Top Replies

If you have incorporated the add-on profile for the Powerflex 525 drive into your project and included the drives in your hardware setup, you should be able to resolve faults by manipulating bits in your code or by introducing a button on your interface that activates the fault clearing process. For instance, in one of my projects, I have integrated a Powerflex 525 drive named DM310 in my hardware configuration. Upon adding the drive, tags are automatically created in your project for the control word, speed reference, and status word. To clear faults on my drive, I must activate the bit DM310:O.ClearFaults. Although most faults can be resolved this way, there are some instances where a power cycle is necessary for complete resolution.

User chall234 mentioned the need to reset the devices in case of a fault occurrence. Are the devices actually faulting out? If so, what is the specific fault code starting with a "F"?

In order to clear faults on a Powerflex 525 drive, you can toggle bits in your program or add a button on your screen to trigger the clear fault bit. For example, in one of my projects, I have a Powerflex 525 drive labeled as DM310 in my hardware configuration. By adding the drive to your hardware, tags are automatically generated in your project for the control word, speed reference, and status word. To clear faults on the drive, you can trigger the bit DM310:O.ClearFaults. In some cases, a power cycle may be necessary to clear certain faults that do not respond to this method. Additionally, you have the option to configure the drive to auto reset faults with a maximum number of retries. The decision to enable this feature will depend on the specific tasks the drives are responsible for.

WhinnieThePooh inquired about whether the system is faulting out and requested to know the fault code, which typically starts with the letter "F." However, it was confirmed that there is no specific fault code present despite the presence of a fault light.

What information does the parameter b007 contain? Explore the contents and significance of parameter b007.

It sounds like you might be dealing with a firmware issue. The drives not resetting automatically could be due to them not receiving the correct command following the power being switched back on. As for the operator panel issue, it's likely to be a programming problem. I'd suggest getting in touch with the manufacturer for a firmware update, also consult the manual or a professional for the programming task. Alternatively, a seemingly radical but effective method is to completely power down the entire system, wait for a few minutes, then power back on – sometimes, this helps clear any hiccups in the system.

It sounds like you might be dealing with some faulty wiring or perhaps, an issue with the drive's programming. As power cuts can trigger a hardware fault, making it necessary to manually reset your drives. Concerning the reset option, can you share which PLC you're using and how you are currently attempting to introduce this reset command? There might be restrictions in the software preventing this or it could be the way you're coding the command. I'd suggest consulting your drive's user manual or reach out to the manufacturer's support team. They generally have solutions or troubleshooting guides to tackle such issues. It's a bit complex without knowing more about your setup, but these would be my initial thoughts.

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Frequently Asked Questions (FAQ)

FAQ: 1. Why do some Powerflex 525-EENET drives not automatically reset after being powered down and turned back on?

Answer: - The drives may need to be manually reset as if they have encountered a fault. This behavior may be due to certain settings or configurations within the drives that need to be adjusted.

FAQ: 2. How can we add a reset option in the operators panel for the Powerflex 525-EENET drives?

Answer: - The unsuccessful attempts to add a reset option in the operators panel may be related to specific programming or setup requirements. Seeking assistance from the drive's technical support or consulting the user manual for detailed instructions could be helpful in resolving this issue.

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