Troubleshooting Wonderware, PLC Conversion, and Object-Oriented Programming: Tips for System Platform Success

Question:

Struggling to learn Wonderware and seeking advice on PLC conversion and object-oriented programming? Dealing with hundreds of heating zones and the need to group 9000 tags into new UDTs across multiple legacy PLCs? Concerned about operator errors compromising safety in a large continuous process? Transitioning from Intouch HMI to System Platform and encountering challenges integrating applications? Unsure if training materials have been properly applied to the new system? Considering using Autobuild to simplify IO mapping in System Platform? Need guidance before approaching your manager? Dive into these complex issues with a fresh perspective to ensure a successful transition.

Top Replies

Heading in the right direction, discussions on AutoBuild reveal its compatibility with Control/CompactLogix and Siemens S7-1200/1500 (symbolic). This tool allows for online PLC connection or offline tag file import. For a visual demonstration, a quick search on YouTube for "AVEVA Autobuild" will yield insightful videos on its functionality. AutoBuild streamlines the process by loading tag structures and allowing users to selectively build objects, creating galaxy objects and tag attributes in alignment with the PLC configuration. Although not essential, AutoBuild can significantly save time on projects with similar objectives. Your Manager's insights on the object-oriented features of Application Server are on point. Galaxies within the system can encompass IO and memory tags, scripts, history/alarms functions, and related graphics. This templating capability ensures that tags and graphics only require design once, with the flexibility to customize at the instance level if necessary. Utilizing these tags in InTouch Managed Applications or OMI can be achieved through object or general graphics integration, or via configuring an Access Name to access the galaxy object attributes. Opting for the Access Name route is recommended to seamlessly incorporate your tags without the need for graphic reengineering. Licensing requirements include Platforms, View Engines, and View Apps deployment on HMI nodes, which your distributor can assist with if your current licensing falls short of covering this architecture.

It sounds like you're really wrestling with some hefty challenges right now. Wonderware can be overwhelming at first, particularly when dealing with legacy PLCs. One piece of advice I'd give is to take it slow with your PLC conversion - mapping too many tags at once could lead to oversights! For operator errors, have you considered increasing alarm visibility or automation to lower the risk? As for integrating applications, make sure to account for any differences in communication protocols between your old and new systems. On the note of training material, perhaps consider doing a pilot run of the system and getting some hands-on feedback from the users. Lastly, AutoBuild is a lifesaver for simplifying IO mapping, it's definitely worth exploring. Remember, it’s all about taking one step at a time!

Hey, I can totally fathom your situation—I've been there and it can appear overwhelming. You're on the right path with considering Autobuild for the IO mapping in System Platform, it'll save you loads of time and reduce human error. Communication is key, don't hesitate to approach your manager. Including them in this process can build confidence and even help you gain a fresh perspective. As far as the UDTs are concerned, a well-structured approach is essential. Manage your tags in smaller chunks instead of trying to handle all 9000 at once. Finally, don't underestimate the value of the training materials—you might want to revisit them and apply to your specific project need. Stay motivated, you've got this!

I can definitely see how you'd be feeling overwhelmed, transitioning from Intouch HMI to the System Platform is quite a large undertaking. Object-oriented programming can be tough to grasp at first, especially when you're dealing with as many heating zones as you are. But, I want to reassure you, once you get the hang of it, it will completely revolutionize the way you work. As for the huge number of tags, I would definitely recommend using Autobuild to help with IO mapping - it can save heaps of time. Lastly, about concerns of operator errors jeopardizing safety, integrating strong SOPs and continuous training can alleviate these issues. Remember, it's okay to ask for help! Your team and management are there for support during this transition.

Absolutely understand your concerns, especially with safety being paramount in large continuous processes. Firstly, remember that mapping such a large number of tags is indeed challenging, but not impossible. Autobuild for IO mapping could be a beneficial tool, providing simplicity and reducing chances of human error. For the transition from Intouch HMI to System Platform, ensure that the integration of applications aligns with the specific needs of your system. Finally, don't hesitate to reach out to your manager. A detailed and outlined plan, addressing potential problems and their proposed solutions, can go a long way to get their support and guidance. Don't forget, they can be a great resource to tap into. It's all about pacing the transition and ensuring things are done right, rather than quickly. Good luck!

More Replies →

Streamline Your Asset Management
See How Oxmaint Works!!

✅   Work Order Management

✅   Asset Tracking

✅   Preventive Maintenance

✅   Inspection Report

We have received your information. We will share Schedule Demo details on your Mail Id.

To add a comment, please sign in or register if you haven't already..   

Frequently Asked Questions (FAQ)

FAQ: 1. How can I effectively group 9000 tags into new UDTs across multiple legacy PLCs in Wonderware System Platform?

Answer: Answer: To efficiently handle this task, you can utilize Wonderware's tools for tag grouping and organization, such as UDTs (User-Defined Types) and object-oriented programming principles.

FAQ: 2. What are some key considerations when transitioning from Intouch HMI to Wonderware System Platform?

Answer: Answer: When transitioning, it's important to focus on effectively integrating applications, ensuring that training materials are correctly applied, and addressing any challenges that arise during the process.

FAQ: 3. How can Autobuild be used to simplify IO mapping in Wonderware System Platform?

Answer: Answer: Autobuild is a feature in Wonderware System Platform that automates the process of mapping IO, making it quicker and more efficient. You can leverage this tool to streamline your workflow and improve system performance.

FAQ: 4. What steps can be taken to prevent operator errors that may compromise safety in a large continuous process?

Answer: Answer: To mitigate the risk of operator errors impacting safety, thorough training, implementing proper procedures, utilizing automation where possible, and regularly reviewing and updating processes are essential measures to consider.

Ready to Simplify Maintenance?

Join hundreds of satisfied customers who have transformed their maintenance processes.
Sign up today and start optimizing your workflow.

Request Demo  â†’