Understanding Omron CP1L-E Output Wiring: Unfamiliar Connections and Troubleshooting Guide

Question:

Greetings, fellow PLC programmers! While I am experienced in working with Omron brick PLC's, I recently encountered unfamiliar connections indicated in the image below. What is the purpose of these connections alongside the standard COM terminals? Although outputs >03 functioned correctly, I faced challenges with outputs 00 to 03 until I connected V- to zero volts. This adjustment resolved the issue, but I am curious about the reasoning behind it. Any insights would be greatly appreciated. Thank you, Andy.

Top Replies

Establishing a connection is essential for ensuring the functionality of the outputs. The boards within the bricks are designed to accommodate both transistors and relays, making them a cost-effective choice for manufacturers. This standard board design helps to reduce manufacturing costs significantly.

It's puzzling that other Omron bricks with a similar form factor and transistor-type output lack this feature.

Hi Andy, from the image you posted, it seems you're dealing with a source type PLC. With these, the COM terminals are positive and need to be connected to the highest potential, often 24V. Outputs 00-03 were not functioning previously because you were not providing the path to the common zero volts after the load. When you connected V- to zero volts, you created that path which allowed current to flow, thus making the outputs functional. These differing terminal connections can be attributed to designs that offer protection against short circuits, ensuring that even if an output accidentally went to ground, it wouldn't damage the PLC.

Hi Andy, the connections you referred to are generally associated with the power supply for the circuit on the output side. In Omron PLCs, the outputs correspond to different relays in your PLC system. Essentially, the PLC provides a path for current to flow from V- to your specified output which then completes the path to the COM terminal. Regarding the issues you encountered, outputs 00 to 03 might be on a different relay that's isolated from the others. By connecting V- to zero volts, you ensured a reference point and properly grounded the system, which could have prevented erratic behavior. Always remember, when dealing with PLCs, safety first. Therefore, grounding is crucial to avoid damage and maintain system performance.

Hi Andy, it sounds like you're dealing with a "floating" PLC output. With these, both output terminals need to have connections for the output to function properly. The V- terminal is often tied to zero volts to provide the common return path. Essentially, what you've experienced is due to the nature of 'source' type PLC outputs— they ‘source’ voltage from the V+ output to the load, and then the load must return to 0 volts or common. Hence, why you saw a resolution when you connected V- to zero volts. Hope this clarifies things up! Keep exploring!

Hi Andy! It sounds like you’re dealing with some unusual wiring setups. Those extra connections are often for addressing or grounding purposes, especially in more complex systems where certain outputs might require common reference points to function properly. By connecting V- to zero volts, you essentially provided a stable reference level for the PLC, which likely helped to eliminate potential differences that could cause erratic behavior in the outputs. It’s always good to double-check the documentation for the specific model; sometimes, manufacturers design these connections to accommodate various applications. Glad you got it sorted out!

Hi Andy! It sounds like you stumbled onto the importance of grounding in your setup. The V- connection serves as a reference point for the outputs, and if it's not properly tied to zero volts, it can cause erratic behavior or even prevent the outputs from working as expected. By connecting V- to zero volts, you're essentially creating a stable reference, which is why you saw it resolve your issues with outputs 00 to 03. It's always a good idea to refer to the specific wiring diagrams and manuals for the PLC model, as they often contain important details on proper connections. Happy programming!

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Frequently Asked Questions (FAQ)

FAQ: 1. What are the unfamiliar connections alongside the standard COM terminals on the Omron CP1L-E PLC?

Answer: Answer: The unfamiliar connections are likely related to the V- connection, which may need to be connected to zero volts to ensure proper functionality of certain outputs.

FAQ: 2. Why did outputs 00 to 03 on the Omron CP1L-E PLC face challenges until V- was connected to zero volts?

Answer: Answer: Connecting V- to zero volts helps establish a reference point for the outputs, ensuring consistent and reliable operation.

FAQ: 3. How can I troubleshoot output issues on the Omron CP1L-E PLC, especially if I encounter problems with outputs >03?

Answer: Answer: If you face challenges with outputs on the Omron CP1L-E PLC, ensure all necessary connections are made correctly, including connecting V- to zero volts if required. Additionally, refer to the PLC's documentation for troubleshooting guidance.

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