My current system is outdated and reaching the end of its service life, but since it is still functional, management is hesitant to replace it. The HMI is running on an XP machine with Lookout software, posing a potential risk in the future. To ensure data capture for when the system eventually fails, I am considering adding a DA30D to store historical data and restore the system to its previous state. There is a vague recollection from an engineer who worked here 20 years ago, mentioning that the system could not be networked, hence the need for a crossover cable. After reviewing the manual, it seems that adding a switch to connect the PLC, computer, and Redlion may not be feasible. Is this information accurate? Learn more about the DA30D High Performance Protocol Converter and Data Acquisition System by Redlion, offering advanced data management, a data logger, web server capabilities, and a virtual HMI for industrial applications. Visit www.redlion.net for more information.
The manual diagram shows a 171-CCS-760-00, but the photo displays a 171-CCC-960-30, which indicates a significant difference in connectivity. The former features an RJ45 RS232 serial port, while the latter comes equipped with an Ethernet RJ45 port. According to the manual, the 171-CCC-960-30 has an industry-standard pinout, making it compatible with prefab patch cables. It is unclear why a crossover cable is required if the processor adapter should be able to communicate over a network through a switch without any issues.
I would suggest reaching out to RedLion's technical support or checking their online forums for this specific issue. It might also be worth considering an upgrade to both the HMI software and the hardware if they're that outdated. Although there could be initial resistance from management due to cost, a well-crafted cost-benefit analysis could make a convincing case. With regards to a DA30D, you should be able to use it to backup your historical data. However, double check if your current system software and hardware will even allow you to extract the necessary information.
While the manual can indeed provide a wealth of information, it's not always case-specific and there might be nuances or unique scenarios it doesn't cover. In your instance, you may want to consider consulting a certified automation or networking specialist. They can provide a comprehensive assessment of your current system and give a more tailored solution for your setup. Moreover, even despite the older engineer's recollections, technology has evolved remarkably over the past 20 years, so solutions exist now that didn't back then. It might be possible to network your system in a way that wasn't feasible 2 decades ago. It's worth exploring current possibilities before ruling anything out.
From what you've mentioned, it does seem like your system could benefit from an upgrade, especially considering potential security risks with running an XP machine. That said, introducing the DA30D to store historical data seems like a sound plan for immediately securing your process data. However, with respect to networking issues, it's important to keep in mind that legacy systems often have unique configurations and may not be compatible with modern solutions. If the system indeed can't be networked traditionally, the use of a crossover cable sounds entirely plausible. It would be worthwhile to consult a seasoned control systems engineer or a representative from Redlion to better evaluate your situation. It's crucial to find a balance between leveraging existing infrastructure and considering an upgrade for increased functionality and improved security.
It sounds like you're in a bit of a tricky situation with your outdated system. From what I've gathered, those older machines often do have limitations when it comes to networking, especially if they weren't designed with that capability in mind. It might be worth reaching out to Red Lion’s support to clarify the networking constraints and see if there's a way to integrate the DA30D without major disruptions. Even if the initial system is still operational, having a solid backup plan in place is crucial to prevent data loss when it inevitably reaches its end. Plus, the data management features of the DA30D could provide a smoother transition when you do decide to upgrade. Let us know how it goes!
It sounds like you're in a tough spot with that aging system, especially with the XP software posing security risks down the line. Adding the DA30D could be a smart move for data capture, but I'd double-check the networking limitations before you proceed. If the engineer's memory holds up about the need for a crossover cable, it might indicate some tricky legacy hardware compatibility issues—perhaps a switch isn't as straightforward as it seems. It might also be worth reaching out to Red Lion's support for some guidance on how to best integrate the DA30D with your existing setup. Good luck with your project!
It sounds like you're in a bit of a tough spot with that aging system! It's smart to think ahead about data capture since the XP machine and Lookout software definitely pose risks as they age. I wouldn't be too quick to assume the networking capabilities are entirely sidelined; sometimes an older system can still accommodate modern upgrades with the right configuration. Have you looked into potential workarounds to connect the DA30D? Sometimes using a serial to Ethernet converter can open up options that don’t initially seem obvious. It could be a worthwhile bridge to help preserve data without fully committing to a complete overhaul just yet. Good luck!
✅ Work Order Management
✅ Asset Tracking
✅ Preventive Maintenance
✅ Inspection Report
We have received your information. We will share Schedule Demo details on your Mail Id.
Answer: - Yes, the DA30D can be used for data capture to ensure historical data is stored and to potentially restore a system to its previous state.
Answer: - While there was a past mention of needing a crossover cable, it is recommended to review the manual and explore networking options with the DA30D. Adding a switch to connect the PLC, computer, and Redlion may be feasible.
Answer: - The DA30D offers advanced data management, a data logger, web server capabilities, and a virtual HMI suitable for industrial applications. More information can be found on www.redlion.net.
Join hundreds of satisfied customers who have transformed their maintenance processes.
Sign up today and start optimizing your workflow.