Upgrading Standalone PLCs for Remote Access: How to Change IP Addresses Without Disrupting Connection to Main PLC

Question:

I am looking to upgrade three standalone PLCs to allow for remote access by changing their IP addresses. These PLCs communicate through an Ethernet cable to a main PLC, which can also be accessed remotely. The main PLC has two Ethernet modules - one for remote access and the other connected to the three standalone PLCs with different IP addresses that cannot be accessed remotely. Will changing the IP addresses of the standalone PLCs affect the connection with the main PLC? Can you provide guidance on how to successfully complete this process? Thank you for your help.

Top Replies

Determining the make and model of your device is crucial to understanding the importance of the connection and how it is utilized. Changing the IP address may disrupt the connection, especially if devices are communicating via TCP/IP. It's important to consider other networked devices like HMIs, VFDs, or TCP/IP remote IO in order to maintain connectivity. For controllogix platforms, setting up RSLinx allows for tunneling through the main controller to access local network controllers without altering the IP address.

Based on my understanding, changing the IP addresses of the standalone PLCs will affect their communication with the main PLC because it relies on those specific addresses to send and receive data. However, it's not an insurmountable task. The key is to reconfigure not just the standalone PLCs but the main one as well. Once you change the standalone PLCs' IP addresses to allow remote access, go into the settings of the main PLC and update the IP addresses it points to, which should be the new ones you've just assigned. This will restore their communication connection. Just remember to ensure that these new addresses are within the same subnet as the remote access module of the main PLC. With careful planning and meticulous execution, this upgrade should work seamlessly.

You're correct in considering that changing the IP addresses of your standalone PLCs can potentially disrupt their communication with the main PLC. However, the process can still be successful if you follow the crucial step of appropriately reconfiguring the main PLC to recognise and communicate with the new IP addresses of your standalone PLCs. I'd suggest creating a backup of your current configurations before making any changes, as this will help you restore the system swiftly if any issues arise. Additionally, please ensure that the new IP addresses are correctly configured for remote access and secured to safeguard your PLC system from unauthorized access. Always run a test after the configuration change to monitor the communication between your main PLC and the standalone PLCs. This way, you'll be sure that the process has been successful and your PLCs are operating as expected.

Changing the IP addresses of your standalone PLCs shouldn't affect their connection with the main PLC as long as the new IPs are within the same subnet as the main PLC's Ethernet module that they connect to. Just make sure to update the network settings in the main PLC to match the new IPs. To successfully complete the process, follow these steps: update the IP addresses in the standalone PLCs, verify that they can still ping the main PLC, and then adjust any communication settings in the main PLC to match. Lastly, ensure all devices are properly configured and test the remote access to confirm everything is working smoothly. Good luck!

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Frequently Asked Questions (FAQ)

FAQ: 1. Will changing the IP addresses of the standalone PLCs affect the connection with the main PLC?

Answer: Answer: Changing the IP addresses of the standalone PLCs should not affect the connection with the main PLC as long as the new IP addresses are correctly configured in the main PLC's Ethernet modules.

FAQ: 2. How can I successfully change the IP addresses of the standalone PLCs for remote access without disrupting the connection to the main PLC?

Answer: Answer: To successfully change the IP addresses of the standalone PLCs, ensure that you update the IP configurations in the main PLC's Ethernet modules to reflect the new IP addresses of the standalone PLCs. This will help maintain connectivity between the main PLC and the standalone PLCs during the upgrade process.

FAQ: 3. What steps should I follow to upgrade standalone PLCs for remote access while changing their IP addresses?

Answer: Answer: The steps to upgrade standalone PLCs for remote access while changing their IP addresses involve configuring the new IP addresses on the standalone PLCs, updating the IP settings in the main PLC's Ethernet modules, and testing the connectivity to ensure a smooth transition without disrupting the connection to the main PLC.

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