When to Choose Preventive Maintenance vs Corrective Maintenance

Question:

Hello team, I'm seeking input on a scenario involving equipment that is experiencing issues but is still functional, such as increased temperature or vibrations. In this situation, would you recommend implementing a corrective work order or a preventive maintenance approach? Let me know your thoughts. Thank you!

Top Replies

Hello Ludostur, If the equipment is still functioning properly, it is not classified as failed. In this scenario, opting for a preventive maintenance work order would be the appropriate choice. Thank you.

Hello Larry, I completely agree with you. We are currently in the process of preparing for the initial implementation of SAP, and I am struggling to persuade my colleagues to streamline our business processes to generate more than just corrective work orders from general notifications. Do you know of any rules, standards, or recommendations that address this issue?

If the mitigation strategy for a possible equipment failure involves stopping operations to perform corrective maintenance, it would be classified as a corrective maintenance work order. However, if vibration or temperature monitoring can be conducted without halting operations, it would fall under preventive maintenance work orders. Regards, Mohammad.

If you possess an inclination towards investigative tasks, you may have what we refer to as an IA or Investigative Action work type. This type of work does not involve repairs; instead, it focuses on analyzing equipment conditions. If necessary, a Corrective work order will be issued after the investigation.

Thank you, Wally, for the great suggestion. I will definitely give it a try. Best regards, Ludostur.

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Frequently Asked Questions (FAQ)

FAQ: FAQs:

Answer: 1. What is the difference between preventive maintenance and corrective maintenance? - Preventive maintenance involves scheduled inspections and tasks to prevent issues from occurring, while corrective maintenance is performed to address existing problems or failures.

FAQ: 2. When should I choose preventive maintenance over corrective maintenance?

Answer: - Preventive maintenance is typically chosen when equipment is still functional but showing signs of potential issues, like increased temperature or vibrations. It helps prevent breakdowns and prolongs the lifespan of the equipment.

FAQ: 3. Is it necessary to conduct preventive maintenance if the equipment is still operational but showing signs of trouble?

Answer: - Yes, implementing preventive maintenance in such situations can help avoid unexpected breakdowns, costly repairs, and downtime by addressing potential issues before they escalate.

FAQ: 4. What are the advantages of choosing preventive maintenance in the scenario described?

Answer: - By opting for preventive maintenance, you can proactively address early signs of equipment problems, improve reliability, reduce downtime, and extend the equipment's lifespan.

FAQ: 5. How can I determine the best maintenance approach for my equipment?

Answer: - Consider factors such as the equipment's criticality, age, usage, and manufacturer recommendations. Conducting a risk assessment and consulting with maintenance professionals can also help in making an informed decision.

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